The Deep Borehole Field Test will include demonstration of the emplacement and retrieval of test waste packages (containing no waste) in a 5 km deep borehole drilled into the crystalline basement. A conceptual design for packaging, surface handling and transfer equipment, and borehole emplacement was developed in anticipation of the demonstration project. Test packages are designed to withstand external pressure greater than 65 MPa, at temperature up to 170 °C. Two packaging concepts were developed: 1) flask-type for granular waste, and 2) internal semi-flush type for waste that is pre-canistered in cylindrical containers. Oilfield casing materials and sealing connections would be selected giving a safety factor of 2.0 against yield. Packages would have threaded fittings top and bottom for attachment of impact limiters and latch fittings. Packages would be lowered one-at-a-time into the borehole on electric wireline. This offers important safety advantages over using drill pipe or coiled tubing to lower waste packages, because it avoids the possibility of dropping a heavy assembly in the borehole. An electromechanical latch would release each package, or reconnect for retrieval. Frequency of waste package delivery to a disposal site could be the effective limit on emplacement throughput. Packages would be delivered in a shielded Type B transportation cask and transferred to a shielded, double-ended transfer cask on site. The transfer cask would be upended over the borehole and secured to the wellhead. The transfer cask would become an integral part of the pressure control envelope for well pressure control. Blowout preventers can be incorporated as needed for regulatory compliance. Operational safety has been assessed with respect to normal operations, and off-normal events that could cause package breach in the borehole. Worker exposures can be limited by using standard industry practices for nuclear material handling. The waste packages would effectively be robust pressure vessels that will not breach if dropped during surface handling. The possibility of package breach in the borehole during emplacement can be effectively eliminated using impact limiters on every package.
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