REXUS 16. LOW GRAVITY EXPERIMENT

摘要

The REXUS/BEXUS is a programme realized under a bilateral agency agreement between the German Aerospace Centre (DLR) and the Swedish National Space Board (SNSB) (Source: www.rexusbexus.net). Within this programme, the experiment proposed by LOW Gravity was given the opportunity to fly on board of REXUS 16 from Kiruna, Sweden, in May 2014. Since space settlements are within our reach and material processing in reduced gravity is a key requirement, we aim to improve this field by investigating the melting and welding processes taking place in mil-ligravity on board of a sounding rocket. Our main objective is to analyze the surface deformation and physical properties of titanium and acid core solder alloys welded/melted under miligravity conditions with a 25W LASER diode. The main components of our experiment are the metal samples, the LASER diode and the control electronics. The metal samples are placed in front of an optical system and are shifted during approximately 120 seconds of milligravity. The optical system is connected via an optic fiber to the LASER diode. The electronics consists of two custom-made boards: the mainboard which is connected to the REXUS interface and controls the LASER diode and the sample shifting and the logboard which has an SD card to log all experiment data ( sample position, experiment acceleration and rotation rate, pressure and temperature, battery voltage and LASER diode status). During the flight, due to unexpected vibration levels, the fiber optics was damaged at T+70 and the experiment could not fulfill its main objective. A GoPro camera mounted inside the experiment box recorded the experiment operation. Valuable information regarding temperature and battery voltage was also sent remotely to our Ground Station. This data enabled us to perform a thorough failure analysis. Parallel readings of these parameters taken by other experiments and by the REXUS Service Module corroborate our data and increase the accuracy of our analysis. The hypothesis for the failure is presented along with the lessons learnt.