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NUMERICAL SIMULATION OF THERMOHYDRAULIC CHARACTERISTICS OF DROSS EJECTION PROCESS IN LASER STEEL CUTTING

机译:激光切割中横断过程热工水力特性的数值模拟

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In order to verify practical effectiveness of fiber laser cutting technology to reactor decommissioning, towards over 150 mm thickness, laser cutting experiment of thick steel plate is conducted by using 10(4+6) kW fiber laser system. As it stands now, laser cutting of over 100 mm thickness steel plate isn't achieved. There are several possible reasons why thick steel plate can't be cut. One of them, we consider is a difficulty of dross (molten metal) ejection to the back side of steel plate. A cutting kerf is small in width, and assist gas flow decay with increasing kerf depth. Therefore thermohydraulic interaction between assist gas and dross takes on an important role for a formation of the steel kerf. Numerical simulation code, based on multi-phase thermo-hydraulics, has been being developed with a goal of a control and prediction for the laser cutting process. In order to analyze the dross ejection characteristics, the code solves mass, momentum, and energy conservation equations simultaneously in a finite difference form with a series of physical models of the laser cutting process, such as heat input by laser, phase-change, and three-phase surface capturing. In this way, the laser cutting simulation code was build on the concept of multi-purpose multi-phase thermohydraulic applications. A thermohydraulic numerical simula- tion of the laser steel cutting was carried out to confirm an assist gas and cutting speed effect to the cutting performance. The performance was evaluated, based on temperature profile and cutting front formation. Simulation results were as follows. If there was no effect of dross ejection by assist gas, a laser light was absorbed into molten steel stagnated in the kerf. Therefore, there was less laser heat input to a solid surface directly. Then, heat transport to the back side of the steel plate got delayed. In the case of faster cutting speed, delay of heat conduction and failure cut were confirmed at behind the cut starting position of the steel plate. Failure cut at the position was observed in our experiments. From these results, it was concluded that the ther-mohydraulics in the kerf takes important role for not only dross ejection but also promotion of heat input at solid surface.
机译:为了验证光纤激光切割技术对反应堆退役的实用有效性,针对厚度超过150 mm的厚钢板,使用10(4 + 6)kW光纤激光系统进行了厚钢板的激光切割实验。就目前而言,无法对厚度超过100毫米的钢板进行激光切割。无法切割厚钢板有多种可能的原因。我们认为其中之一是很难将浮渣(熔融金属)喷射到钢板的背面。切缝的宽度较小,并且随着切缝深度的增加有助于气流衰减。因此,辅助气体和浮渣之间的热工水力相互作用对形成钢切缝起着重要作用。已经开发了基于多相热工液压的数值模拟代码,其目的是控制和预测激光切割过程。为了分析浮渣的喷射特性,该代码使用一系列激光切割过程的物理模型(例如,激光输入的热量,相变和激光)以有限差分形式同时求解质量,动量和能量守恒方程。三相表面捕获。这样,激光切割模拟代码是建立在多用途多相热工液压应用概念的基础上的。进行激光钢切割的热工数值模拟,以确认辅助气体和切割速度对切割性能的影响。基于温度曲线和切削锋面的形成对性能进行了评估。仿真结果如下。如果不存在辅助气体产生的浮渣的影响,则激光会吸收到滞留在切缝中的钢水中。因此,直接进入固体表面的激光热量较少。然后,向钢板背面的热传递被延迟。在更快的切割速度的情况下,在钢板的切割开始位置的后面确认了热传导的延迟和失效切割。在我们的实验中,观察到了在该位置发生的故障。从这些结果可以得出结论,切缝中的热液压化合物不仅在浮渣排出方面起着重要的作用,而且在固体表面促进热输入也起着重要的作用。

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