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NUMERICAL ANALYSIS OF TEMPERATURE DISTRIBUTION OF A FILM-COOLED AND TBC COATED BLADE

机译:薄膜冷却和TBC涂层叶片温度分布的数值分析

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In order to contribute to assessment of structural integrity of a gas turbine cooled-blade, numerical estimation of temperature distributions of the blade was conducted. Steady-state simulations by means of one-way coupling of a CFD calculation with thermal conduction analysis were developed and executed to estimate the temperature distributions with using a realistic blade model. Thermal protection schemes applied to the target blade analyzed are external surface film cooling, internal convective cooling and thermal barrier coating (TBC). Non-conformal multi-block meshes were adopted in the analyses for the purpose of reducing turnarounds required in the simulations of real blades, so as to cope with a compound domain including film-cooling holes of various directions. The CFD was applied to flow fields inside and outside of the blade in order to estimate thermal loads imposed on the blade. The temperature distribution of the blade was calculated with the thermal conduction analysis under the conditions based on the CFD calculation.The calculated temperature profiles are in reasonable agreement with local temperature which was estimated on the basis of micro-structural observations of an ex-service blade. The present calculations can also predict influence of lower internal cooling performance on the temperature distribution of the blade.
机译:为了有助于评估燃气轮机冷却叶片的结构完整性,进行了叶片温度分布的数值估计。开发并执行了通过CFD计算与导热分析的单向耦合进行的稳态仿真,并使用实际的叶片模型来估算温度分布。应用于分析的目标叶片的热保护方案为外表面膜冷却,内部对流冷却和热障涂层(TBC)。分析中采用了非共形的多块网格,目的是减少真实叶片的仿真所需的周转率,以便应对包括不同方向的薄膜冷却孔的复合区域。 CFD应用于叶片内部和外部的流场,以估计施加在叶片上的热负荷。在基于CFD计算的条件下,通过热传导分析来计算叶片的温度分布。 计算得出的温度曲线与局部温度在合理范围内一致,局部温度是根据对退役刀片的微观结构观察得出的。本计算还可以预测较低的内部冷却性能对叶片温度分布的影响。

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