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Taking Coiled-Tubing Heave Compensation to the Next Level

机译:将油管升沉补偿提高到新的水平

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As the number of deepwater installations increase, so will thenumber of coiled-tubing (CT) operations that are needed tosupport these deepwater fields. This need will growsignificantly as rigs on spar platforms and tension legplatforms (TLP) are eventually demobilized for work on newinstallations, leaving CT as the most economical option forperforming future well maintenance on these platforms.The need to operate without a rig is a critical factor in thesuccess of future coiled-tubing work in the deepwaterenvironment. Rigless operation is complicated by the fact thateach platform type has its own unique heave-compensationissues that must be addressed for an effective CT operation totake place.An additional challenge to deepwater CT operations hasbeen the assembly and installation of tension lift frames orheave-compensated jacking frames. This equipment istypically cumbersome and time-consuming to install and hasmany safety-related risks associated with the installation ofcoiled-tubing components.A new coiled-tubing heave-compensation system has beencreated to address issues associated with rigging up andoperating coiled tubing on deepwater installations. Thissystem was designed with particular focus on operationalsafety and efficiency to meet the complete range of floatingplatform coiled-tubing deployment scenarios. There are threeprimary modes of operation. As a stand-alone system, it canoperate as a heave-compensated jacking frame; with a rig, itcan operate as a standard tension lift frame or as a selfcompensatingtension lift frame. The adaptive heavecompensationsystem uses automated process control tomaintain wellhead loads within the American PetroleumInstitute-specified allowable stress limits. A specially designedproprietary titanium flex joint incorporated in the system reduces the effect of lateral loads and bending momentstransmitted to the wellhead.The total heave-compensation package is composed ofthree skids (injector tension frame, blowout preventer (BOP)tension frame, and hydraulic power unit). The injector,gooseneck, and all well control equipment come preassembledwithin the injector and BOP tension frames. This improves theoverall efficiency of the rig-up and eliminates most safetyissues associated with the rig-up/rig-down process. The heavecompensationsystem not only improves the efficiency of therig-up process but also makes tool changeouts more efficient.The initial field test data and the associated job casehistory establish the benefit that this new heave-compensationsystem has brought to the deepwater market.
机译:随着深水设施数量的增加, 所需的螺旋管(CT)操作数 支持这些深水领域。这种需求将会增长 显着地作为梁架平台和张力腿上的钻机 平台(TLP)最终被遣散,以从事新的工作 安装,使CT成为最经济的选择 在这些平台上执行将来的油井维护。 在没有钻机的情况下进行操作的需求是关键因素。 未来深水连续管作业的成功 环境。无框操作由于以下事实而变得复杂 每种平台类型都有自己独特的升沉补偿 有效的CT操作必须解决的问题 发生。 深水CT操作的另一个挑战是 是张力升降框架的组装和安装,还是 升沉补偿的顶升框架。该设备是 通常麻烦且耗时的安装过程 与安装安全相关的许多与安全相关的风险 盘管零件。 一个新的盘管升沉补偿系统已经被使用。 创建以解决与装配和相关的问题 在深水装置上使用连续油管。这 系统设计时特别注重操作性 安全高效地满足浮动的全部范围 平台连续油管部署方案。有三种 主要操作模式。作为独立系统,它可以 作为起升补偿的顶升框架运行;用钻机,它 可作为标准张力提升框架或自补偿式 张力提升框架。自适应升沉补偿 系统使用自动化过程控制来 维持美国石油公司的井口负荷 研究所规定的允许应力极限。特别设计 系统中集成的专有钛挠性接头可减少侧向载荷和弯矩的影响 传输到井口。 总的升沉补偿包由 三个滑轨(喷油器张力架,防喷器(BOP) 张力架和液压动力单元)。喷油器 鹅颈管,并且所有井控设备都已预组装 在喷油器和防喷器张力架内。这改善了 装配的整体效率并消除了大多数安全性 与装配/拆卸过程相关的问题。升沉补偿 系统不仅提高了效率 装配过程,但也使换刀更为有效。 初始现场测试数据和相关的工作案例 历史确定了这种新的升沉补偿的好处 该系统已带入深水市场。

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