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Research Progress on Fully Mechanized Mining Technology of Steeply Dipping Seams

机译:陡峭浸渍接缝的综合机械化矿业技术研究进展

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The reserves and production of steep coal seams account for approximately 15-20% of the total coal reserves in China and 5-10% of the total annual coal production. More than 50% of the coal is high-quality coking coal and anthracite, based on reviews of steeply dipping seam mining at home and abroad. Fully mechanized mining is considered to be the only safe and efficient way to mine steeply dipping seams. To achieve fully mechanized longwall mining, four issues must be addressed: ground control, equipment stability control, development of complete sets of equipment, and safety. Engineers must focus on many factors of steeply dipping seams, such as the following: stope, roof asymmetrical structure, stability control, "roof-support-floor" system dynamics control, multi-region big-range ground control technology, adjustment false-inclined method, nonlinear layout method, control technology, safety, and development of complete sets of equipment. Engineering practices in China introduce these concepts systematically: fully mechanized mining of medium-thickness seams, fully mechanized high mining of thick seams, fully mechanized caving of extremely thick coal seams, fully mechanized mining of coal seams, roadway support, and so on. A steeply dipping seam is one with a dipping angle in the range of 35°-55°. This accounts for about 15%-20% of the total coal reserves in China. Because of the environment, more than 50% of the coal is high-quality coking coal and anthracite. Mining steeply dipping coal seams is known to be difficult in the mining industry. After the study conducted by Germany, Poland, and the former Soviet Union in the 1970s-1980s, the fully mechanized mining basic theory, core technology, and key equipment research have not been a breakthrough. Being fully mechanized is a technological "restricted area" at home and abroad. A lot of steeply dipping seams are excavated by non-mechanized mining, leading to harsh job environments, labor-intensive work, low productivity, frequent accidents, and significant security hazards. The death rate per million tons of coal reaches above 4.0 and is far higher than slow inclined coal seam mining. Making steeply dipping seam mining safe and efficient is a global problem that urgently needs to be solved. Fully mechanized mining is the only way to overcome these problems (Wu, 2003; Wu, Yun, and Zhou, 2000). The realization of fully mechanized coal seam mining must solve four problems. (1) Examine the disaster mechanisms induced by overburden "key strata" mutation under steeply dipping seams as a basis for ground control methods and technical problems. (2) Work to solve the dynamic stability control technical problems of thousands of tons of complete sets of equipment under the steeply dipping seams. (3) Complete sets of equipment must be developed to adapt to the conditions of steeply dipping seams. (4) Overcome the steeply dipping face safety protection technical problems. In the last two decades, a number of universities, research institutes, and enterprises have realized the importance of safety and efficiency of steeply dipping seams in China. This is especially true of Professor Wu Yongping's "hard coal layer safe and efficient mining" team at Xi'an University of Science and Technology. After several generations' research and technical work, the team puts forward China's longwall mechanized coal mining of steeply dipping seams strata control basic theory. This paper puts forth a series of key technologies of fully mechanized mining, develops and manufactures complete sets of equipment by independent innovation, and establishes a perfect face security system, forming a theory and technology system for fully mechanized longwall mining of steeply dipping seams.
机译:陡峭煤层的储备和生产占中国总煤炭储备的约15-20%,占总煤炭产量的5-10%。超过50%的煤炭是高质量的焦化煤炭和无烟煤,基于国内外陡峭蘸缝矿业的评论。综合机械化采矿被认为是挖掘陡峭浸湿接缝的唯一安全有效的方法。为实现全机械化的Longwall挖掘,必须解决四个问题:地面控制,设备稳定性控制,开发成套设备,安全。工程师必须重点关注陡峭浸湿接缝的许多因素,如以下内容:Stope,屋顶不对称结构,稳定性控制,“屋顶支撑 - 地板”系统动力学控制,多区域大型地面控制技术,调整假倾斜方法,非线性布局方法,控制技术,安全性和开发成套设备。中国的工程实践系统地介绍了这些概念:综合机械化的中厚接缝,综合机械化高采矿,厚煤层综合煤层,煤层综合开采,巷道支撑等。陡峭的浸渍接缝是一个倾斜角度,范围为35°-55°。这占中国煤炭总储备的约15%-20%。由于环境,50%以上的煤是高质量的焦煤和无烟煤。众所周知,矿井陡峭的浸渍煤层难以在采矿业困难。在德国,波兰和前苏联的研究发生后,在20世纪70年代 - 1980年代,综合机械化的采矿基础理论,核心技术和重点设备研究并非一直是突破。综合机械化是国内外的技术“限制区域”。很多陡峭的浸渍接缝通过非机械化开采挖掘,导致苛刻的工作环境,劳动密集型工作,低生产率,频繁事故以及严重的安全危险。每百万吨煤的死亡率达到4.0以上,远远高于慢倾斜煤层采矿。制作陡峭的煤层挖掘安全和高效是一种全球问题,迫切需要解决。综合机械化挖掘是克服这些问题的唯一方法(吴,2003;吴,云和周,2000)。实现齐全机械化煤层挖掘的实现必须解决四个问题。 (1)在陡峭的浸渍接缝处检查覆盖层“关键地层”突变引起的灾害机制作为地面控制方法和技术问题的基础。 (2)在陡峭的浸渍接缝处解决近千吨全套设备的动态稳定性控制技术问题。 (3)必须开发成套设备以适应陡峭浸渍接缝的条件。 (4)克服了陡峭的尖端安全保护技术问题。在过去的二十年中,许多大学,研究机构和企业已经意识到了中国陡峭浸湿的安全性和效率的重要性。吴永平教授在西安科技大学的“硬煤层安全有效矿业”团队尤其如此。经过几代研究和技术工作,该团队提出了中国的长墙机械化煤矿陡峭的浸渍接缝地层控制基本理论。本文提出了一系列全机械化采矿的关键技术,通过自主创新开发和制造成套设备,并建立了完美的脸部安全系统,形成了彻底浸渍接缝的综合机械化的长壁挖掘理论和技术系统。

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