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The composites are mainly composed of two parts: polymer matrix and rigidreinforcement. Traditionally, the matrix resins depend heavily on petroleum resources which is rapidlydepleting and also cause many environmental problems. The Affordable Composites from RenewableResources (ACRES) program at the University of Delaware has developed a broad range of polymersfrom natural plant oils. These low cost, biodegradable, high performance resins open a big market on newbio-based materials which would have significant economic advantage and environmental impact.Triglycerides are the main component of natural plant and animal oils. Triglycerides are three-armed starscomposed of three fatty acids joined at a glycerol juncture. Most common fatty acids range in length from16 to 22 carbons long with unsaturation varying from 0-3 double bonds. Numerous synthetic routes havebeen developed to synthesize monomers which can copolymerize with other co monomers, such asstyrene and methyl methacrylate to form rigid thermoset resins with a wide range of physical properties.These polymers exhibit flexural strength in the range of 50-100 Mpa, flexural modulus 1.5-3.0 Gpa andglass transition temperature 70-160 °C. These resins are suitable for the general liquid molding process,and one specialty is the development of new sheet molding compounds (SMC) resins which havecomparable properties with commercial unsaturated polyester. It was demonstrated that these new SMCresins show thickening behavior with divalent metal oxides and good compatibility with commercial lowprofile additives. Lignin was successfully modified to enforce these polymer matrices, which cancontribute to the use of the waste product. Nanocomposites have attracted much interest in recent 10 yearssince the development of a nylon-6/clay nanocomposite by Toyota researchers. New bio-basednanocomposites were developed using these triglycerides-based polymers, carbon nanotube and organotreatedclays. The multi-walled nanotubes were prepared by the arc discharge method in Trinity College,Dublin, Ireland. Initial study showed that the nanotubes can disperse in these polymer matrices very welland significantly increase the mechanical properties. Organo-treated clays were also used to enforce thepolymer matrix. Both XRD and TEM confirmed the formation of nanocomposites. Flexural modulusincreased 30% at only 4 vol % clay content, but there is no significant effect on flexural strength and glasstransition temperature. This work is supported by NSF, DOE and EPA.
机译:复合材料主要由两部分组成:聚合物基体和刚性增强。传统上,基体树脂严重依赖石油资源,石油资源正在迅速消耗并且还引起许多环境问题。特拉华大学的“可再生资源可负担复合材料”计划(ACRES)已开发了多种天然植物油聚合物。这些低成本,可生物降解的高性能树脂为新型生物基材料打开了广阔的市场,这将对经济和环境产生重大影响。甘油三酸酯是天然动植物油的主要成分。甘油三酸酯是由在甘油连接处连接的三种脂肪酸组成的三臂星形。最常见的脂肪酸的长度范围为16至22个碳原子,不饱和度范围为0-3个双键。已开发出许多合成路线来合成可与其他共聚单体(例如苯乙烯和甲基丙烯酸甲酯)共聚以形成具有广泛物理性能的刚性热固性树脂的单体,这些聚合物的弯曲强度范围为50-100 Mpa,弯曲模量1.5-3.0 Gpa和玻璃化转变温度70-160°C。这些树脂适用于一般的液体模塑工艺,其中一项专长是开发新型片状模塑料(SMC)树脂,该树脂具有与商业不饱和聚酯相当的性能。事实证明,这些新的SMC树脂在二价金属氧化物中表现出增稠性能,并且与商业低调添加剂具有良好的相容性。木质素已成功改性以增强这些聚合物基质,这有助于废物的使用。自从丰田研究人员开发尼龙6 /粘土纳米复合材料以来,纳米复合材料在最近10年引起了人们的极大兴趣。使用这些基于甘油三酸酯的聚合物,碳纳米管和有机处理的粘土,开发了新的生物基纳米复合材料。通过电弧放电方法在爱尔兰都柏林的三一学院制备多壁纳米管。初步研究表明,纳米管可以很好地分散在这些聚合物基质中,并显着提高机械性能。有机处理的粘土也用于增强聚合物基质。 XRD和TEM均证实了纳米复合材料的形成。粘土含量仅为4%(体积)时,弯曲模量增加了30%,但对弯曲强度和玻璃化转变温度没有明显影响。 NSF,DOE和EPA支持这项工作。

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