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Simulation of Temperature Field during Double-sided Multi-layer TIG Welding and Determination of Its Thermal Efficiency

机译:双面多层氩弧焊过程中温度场的模拟及其热效率的确定

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In order to provide effective guarantee for the prediction of residual stress and deformation after welding process of large-sized aluminum alloy structures, temperature field and thermal efficiency during double-sided multi-layer TIG welding of aluminum alloy was studied. By integratedly considering temperature-depended material properties, convection, radiation, filling rate of solders, et al, numerical analysis about the form of molten pool and temperature field was given. Element birth and death technique was taken during the simulation. Double-sided multi-layer TIG welding experiment was carried out and sample of cross section of weld seam after welding was prepared. By trying different thermal efficiency for calculation, simulation result consistent with experimental result was obtained finally, making the present thermal efficiency as the aim result for study. Confirmation was given by comparing temperature value from experiment with simulation one.
机译:为了对大型铝合金结构焊接后残余应力和变形的预测提供有效保证,研究了铝合金双面多层TIG焊接过程中的温度场和热效率。通过综合考虑温度相关的材料特性,对流,辐射,焊料的填充率等,对熔池的形式和温度场进行了数值分析。在模拟过程中采用了元素生死技术。进行了双面多层TIG焊接实验,制备了焊后焊缝横截面样品。通过尝试不同的热效率进行计算,最终得到与实验结果吻合的仿真结果,以目前的热效率为研究目标。通过将实验中的温度值与模拟值1进行比较来进行确认。

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