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Moving Toward Intelligent Field Applications: MPFM for Production Rate Testing and Beyond

机译:走向智能现场应用:用于生产率测试的MPFM

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Prior to the broad implementation and utilization of Multiphase Flow Meters (MPFMs) in Saudi Arabian offshore oil fields, rigorous testing was performed utilizing in-series MPFM systems in conjunction with Saudi Aramco’s testing fleet that are equipped with a conventional separator testing trap. Sets of data were collected simultaneously from different wells through different MPFMs, completed in different reservoirs, for about a year to compare and validate the results. The accuracy of the MPFM proved to be within engineering acceptable margin of error for all parameters and in most cases matches the conventional methods of testing results. Since then, offshore platforms are being retrofitted with a MPFM to be able to test all the wells on the platform by selectively switching them one at a time through a test line physically and remotely. Since its pioneer implementation almost a decade ago, MPFM testing accuracy and the technology has improved considerably. The use of the MPFM has many advantages in the testing operations, especially during periods where the demand is high. Accurate and frequent well testing becomes decisive in times of maximum production rates since the results from well tests facilitate determining which wells are under significant decline and which have increasing water cut in a real time fashion especially for fields with large number of wells. The quick identification of these problems leads to taking immediate action to restore the wells’ productivity toward maintaining optimal production rates. The MPFM offers real time well performance monitoring through the Supervisory Control and Data Acquisition System (SCADA) and has an added benefit of shorter test rate stabilization times. Additionally, the induction of the remotely operated selector switch in the units recently allowed full automation of the process of switching remotely different wells for well testing on a multi-well platform. It also minimizes human involvement and provides operational flexibility. In addition, it reduces the waiting time for wells’ switching due to natural limitation factors, such as bad weather offshore. This paper largely addresses the reliability and accuracy of MPFMs as compared to a conventional separator and to a portable MPFM as well as using electrical submersible pump (ESP) optimization application to identify what method gives more accurate testing. Further optimization of ESP well’s performance with frequent testing is also accomplished, which in turn improves the sweep efficiency of the reservoir, accelerates the production of recoverable reserves and environmentally help improve pump run-life. The paper will also elaborate on the benefits attained from installing MPFM in mature offshore oil fields with a focus on special cases like the MPFM in-series testing, testing artificially lifted wells, smart well completions and newly completed wells. It will illustrate the benefits attained with focus upon special cases like the MPFM in-series testing, artificial lift wells, smart well completions and newly completed wells exhibiting an indirect support in achieving the production targets. Different principle and theory behind MPFMs will be highlighted with advantages along with a vision of the way forward. Further to the benefits of installing MPFM, the paper will also discuss lessons learned and improved guidelines imposed over wellhead sampling (WHS) benefiting from the success of the MPFM. These guidelines effectively minimize sampling in wells equipped with MPFMs.
机译:在沙特阿拉伯海上油田中多相流量计(MPFMS)的广泛实施和利用之前,使用串联MPFM系统进行严格的测试,与沙特阿美的测试车队配备有传统的分离器测试陷阱。通过不同的MPFMS在不同的井中同时收集数据集,在不同的水库中完成,约一年来比较和验证结果。 MPFM的准确性被证明在所有参数的工程误差范围内,并且在大多数情况下匹配传统的测试结果方法。从那时起,海上平台正在通过MPFM进行改装,以便能够通过在物理和远程的测试线中选择性地将它们的一项时间来测试平台上的所有孔。自其近十年前的先锋实施以来,MPFM测试精度和技术的提高了很大。 MPFM的使用在测试操作中具有许多优点,特别是在需求高的时期期间。由于井测试的结果有助于确定哪个井在重大下降,并且尤其是具有大量井的田地,因此良好的井的结果有助于确定哪个井的结果促进了哪些井。快速识别这些问题导致立即采取行动恢复井的生产力,以保持最佳的生产率。 MPFM通过监控和数据采集系统(SCADA)提供实时井性能监控,并具有更短的测试速率稳定时间的额外效益。此外,在单元中的远程操作选择开关的诱导最近允许完全自动化在多孔平台上进行井测试的远程不同井的过程。它还可以最大限度地减少人类参与并提供操作灵活性。此外,由于自然限制因素,降低了井转换的等待时间,如糟糕的天气海上。本文主要解决了与传统分离器和便携式MPFM相比MPFMS的可靠性和准确性,以及使用电潜水泵(ESP)优化应用来确定哪种方法提供更准确的测试。还可以实现ESP Well的性能的进一步优化,也完成了频繁测试,这又提高了水库的横扫效率,加速了可收回储备的生产,并环境有助于改善泵运行寿命。本文还将详细阐述在成熟的海上油田中安装MPFM的益处,重点是MPFM在系列测试的特殊情况,测试人工升起的井,智能井完井和新完成的井。它将说明在特殊情况下专注于MPFM系列测试,人工升力井,智能井完井和新完成的井展在实现生产目标方面的特殊情况下实现的益处。 MPFMS背后的不同原则和理论将被突出显示优势以及前进的方向。进一步涉及安装MPFM的好处,本文还将讨论从MPFM成功的井口采样(WHS)施加的经验教训和改进的指南。这些指导方针有效地减少了配备MPFMS的井中的采样。

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