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Design and Fabrication of a Novel Corner Wheel Module for Urban Vehicles

机译:一种新型城市车辆角轮模块的设计与制造

摘要

This thesis proposes a new design of corner wheel modules for narrow vehicles. Independent corner wheel modules with integrated powertrain, suspension, steering, and camber mechanisms combined with x-by-wire technology can replace engines, mechanical linkages, and drive shafts in vehicles. The integration of such components in the corner module creates extra room that can be used for passenger comfort. The proposed module is especially appropriate for small and narrow vehicles where packaging of all vehicle subsystems is a demanding task. It also significantly simplifies the complex chassis design and assembly process of vehicles. The new concept introduced in this thesis utilizes a four-bar linkage as the steering mechanism for the first time. This corner module also incorporates another four-bar mechanism to provide active camber control for the wheel. It is shown how an active camber control considerably improves the rollover threshold of narrow vehicles. The combination of these two four-bar mechanisms results in a virtual kingpin axis that provides stability for the chassis system. This approach results in a highly compact design for the corner module that can be integrated into narrow vehicles. The feasibility of the kinematic design, mechanical design, and stress analysis is confirmed by fabricating a full sized prototype. This prototype was tested in the laboratory environment and verified the simulation results presented in this thesis. The prototype also showed that the new design is easy to assemble for manufacturing purposes and more importantly this module can easily be maintained during its life time.
机译:本文提出了一种用于狭窄车辆的角轮模块的新设计。具有集成动力总成,悬架,转向和外倾机构以及x-by-wire技术的独立角轮模块可以替代发动机,机械联动装置和车辆的传动轴。这些组件集成在转角模块中,可提供额外的空间,可为乘客提供舒适感。所建议的模块特别适合小型和狭窄的车辆,在这些车辆中,所有车辆子系统的包装都是一项艰巨的任务。它还显着简化了车辆的复杂底盘设计和组装过程。本文引入的新概念首次采用了四连杆机构作为转向机构。该转角模块还结合了另一种四连杆机构,可为车轮提供主动外倾控制。示出了主动弯度控制如何显着改善狭窄车辆的侧翻阈值。这两个四连杆机构的组合产生了虚拟的主销轴,为机箱系统提供了稳定性。这种方法导致了可以集成到狭窄车辆中的转角模块的高度紧凑的设计。运动设计,机械设计和应力分析的可行性通过制造完整尺寸的原型得到了证实。该原型在实验室环境中进行了测试,并验证了本文所提供的仿真结果。原型还表明,新设计易于组装以用于制造目的,更重要的是,该模块可以在其使用寿命内轻松维护。

著录项

  • 作者

    Rajaie Mohammad-Amin;

  • 作者单位
  • 年度 2016
  • 总页数
  • 原文格式 PDF
  • 正文语种 en
  • 中图分类

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