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Aerodynamic performance measurements of a film-cooled turbine stage

机译:薄膜冷却涡轮级的空气动力学性能测量

摘要

The goal of this research is to measure the aerodynamic performance of a film-cooled turbine stage and to quantify the loss caused by film-cooling. A secondary goal of the research is to provide a detailed breakdown of the losses associated with film-cooling for the turbine stage being tested. The experimental work was carried out at the MIT Blowdown Turbine Facility using a highly loaded turbine stage. The Blowdown Turbine Facility is a short duration test facility capable of testing turbine stages under fully scaled conditions for a test duration of 0.5 seconds. The facility was modified to enable the measurement of the turbine mass flow and shaft torque. These newly developed measurement techniques, along with previously developed total pressure and temperature instruments, have enabled the measure- ment of the stage isentropic efficiency. A highly loaded turbine stage (without film-cooling) was designed, fabricated, and tested using the newly developed measurement techniques. The turbine stage was then modified to incorporate vane, blade and rotor casing coolant manifolds using precision electrical discharge machining. The film-cooling hole geometry was created using a laser drilling process to produce the required 43,000 cooling holes. The film-cooled stage was then tested over a range of operating conditions (pressure ratios and corrected speeds) and over a range of coolant-to-mainstream mass flow and temperature ratios.
机译:这项研究的目的是测量薄膜冷却涡轮级的空气动力性能,并量化由薄膜冷却引起的损失。研究的第二个目的是提供与被测试涡轮级的薄膜冷却相关的损失的详细分类。该实验工作是在麻省理工学院排污涡轮机工厂使用高负荷涡轮机级进行的。排污涡轮机设施是短期测试设施,能够在完全缩放的条件下测试涡轮机级,测试持续时间为0.5秒。对该设备进行了修改,以便能够测量涡轮机的质量流量和轴扭矩。这些新开发的测量技术以及以前开发的总压力和温度仪表使级等熵效率的测量成为可能。使用最新开发的测量技术设计,制造和测试了高负荷涡轮机级(无膜冷却)。然后,对涡轮级进行修改,以使用精密的放电加工工艺将叶片,叶片和转子壳体冷却液歧管合并在一起。使用激光钻孔工艺创建了薄膜冷却孔几何形状,以生产所需的43,000个冷却孔。然后在一定范围的工作条件(压力比和修正的速度)以及一定范围的冷却剂与主流的质量流量和温度比之间测试了薄膜冷却级。

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