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An electret-based energy harvesting device with a wafer-level fabrication process

机译:基于驻极体的能量收集设备,具有晶圆级制造工艺

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摘要

This paper presents a MEMS energy harvesting device which is able to generate power from two perpendicular ambient vibration directions. A CYTOP polymer is used both as the electret material for electrostatic transduction and as a bonding interface for low-temperature wafer bonding. The device consists of a four-wafer stack, and the fabrication process for each wafer layer is described in detail. All the processes are performed at wafer scale, so that overall 44 devices can be fabricated simultaneously on one 4-inch wafer. The effect of fabrication issues on the resonant frequency of the device is also discussed. With a final chip size of about 1 cm2, a power output of 32.5 nW is successfully harvested with an external load of 17 MΩ, when a harmonic vibration source with an RMS acceleration amplitude of 0.03 g (∼0.3 m s−2) and a resonant frequency of 179 Hz is applied. These results can be improved in an optimized design.
机译:本文提出了一种MEMS能量收集装置,该装置能够从两个垂直的环境振动方向产生能量。 CYTOP聚合物既用作静电传导的驻极体材料,又用作低温晶圆键合的键合界面。该器件由一个四晶圆叠层组成,每个晶圆层的制造过程都将详细描述。所有工艺均以晶圆级执行,因此总共可以在一个4英寸晶圆上同时制造44个器件。还讨论了制造问题对器件谐振频率的影响。当谐波振动源的RMS加速度幅度为0.03 g(〜0.3 ms−2)并产生共振时,最终芯片尺寸约为1 cm2,在17MΩ的外部负载下成功收集到32.5 nW的功率输出频率为179 Hz。通过优化设计可以改善这些结果。

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