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Experimental investigation and numerical modelling of composite-honeycomb materials used in Formula 1 crash structures

机译:一级方程式碰撞结构用复合材料蜂窝材料的实验研究和数值模拟

摘要

This thesis has investigated composite-honeycomb sandwich materials commonly used in Formula 1 nosecone structures. Experimental work has investigated their failure behaviour under static and dynamic crash loading, from which new constitutive failure laws for implementation in the explicit Finite Element code PAM-CRASHTM have been proposed. An investigation using an improved Arcan apparatus has been conducted to establish the mixed shear-compression properties of the honeycomb. An investigation has also been performed to establish relationships between in-plane deformation and out-ofplane compression properties. These relationships have been identified and successfully implemented into a honeycomb solid element material model available in PAMCRASHTM. A further investigation to represent honeycomb using geometrically accurate shell representation of the honeycomb has also been presented. This model was shown to reproduce trends observed during testing. The composite skin material has also been experimentally investigated and presented. This investigation made use of digital image correlation to examine the onset of intralaminar shear failure mechanisms, from which a non-linear damage progression law was identified. This law was successfully implemented into the Ladevéze damage model in PAM-CRASHTM for composite material modelling and has been shown to improve the representation of in-plane shear damage progression and failure. A series of experimental investigations to examine the energy absorbing properties of the sandwich have been conducted and presented. These investigations include three point bend flexural testing and edgewise impact loading. Failure mechanisms in the skin and core have been identified for each loading case. Experimental findings were used to assess the capability of PAM-CRASHTM for sandwich material modelling. This investigation has highlighted deficiencies in the material models when representing the sandwich, specifically with the existing composite skin and honeycomb models. Improvements introduced to the core and skin material models have shown some improvement when representing sandwich structures.
机译:本文研究了常用于式1鼻锥结构的复合蜂窝夹层材料。实验工作研究了它们在静态和动态碰撞载荷下的失效行为,从中提出了新的本构失效定律,以明确的有限元代码PAM-CRASHTM实现。已经进行了使用改进的Arcan设备的研究以建立蜂窝的混合剪切压缩特性。还进行了研究以建立平面内变形与平面外压缩特性之间的关系。这些关系已被识别并成功实现为PAMCRASHTM中可用的蜂窝固体元素材料模型。还提出了使用蜂窝的几何精确外壳表示来表示蜂窝的进一步研究。该模型显示出可以重现在测试过程中观察到的趋势。复合皮肤材料也已进行了实验研究和介绍。这项研究利用数字图像相关性检查了层内剪切破坏机制的发生,从而确定了非线性破坏的进展规律。该定律已成功应用于PAM-CRASHTM的Ladevéze损伤模型中,用于复合材料建模,并且已证明可改善平面剪切损伤进展和破坏的表示。已经进行并提出了一系列实验研究,以检查三明治的能量吸收性能。这些研究包括三点弯曲挠曲测试和边缘冲击载荷。对于每种负载情况,已经确定了表皮和核心的失效机制。实验结果用于评估PAM-CRASHTM用于三明治材料建模的能力。这项研究突出了表示三明治时材料模型的缺陷,特别是现有的复合蒙皮和蜂窝模型。表示三明治结构时,对核心和蒙皮材料模型进行的改进已显示出一些改进。

著录项

  • 作者

    Pickett A K; Lamb A J;

  • 作者单位
  • 年度 2007
  • 总页数
  • 原文格式 PDF
  • 正文语种 English
  • 中图分类

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