A novel direct method of metal microelectrode patterning on polydimethylsiloxane (PDMS) using inkjet printed gold and silver nanoparticles to form electrochemical sensors is presented. Inkjet printing is an additive microfabrication technique enabling microelectrode patterning directly over large areas at low-temperatures. (3-mercaptopropyl) trimethoxysilane (MPTMS) to promote PDMS surface wettability and improve metal adhesion and a pixel-printing subsampling method to overcome surface tension driven ink-droplet coalescence, are then employed to form a robust fabrication process. The resulting printed gold and silver microelectrodes exhibit good compactness, continuity and conductivity, and are used to manufacture functionalized microfluidic systems with in-situ three-electrode electrochemical sensors.
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