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Development of hybrid diesel - electric propulsion system for ships

机译:船用混合动力柴油 - 电力推进系统的研制

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摘要

In our days, when environmental protection and low petroleum consumption are the top priorities of a marine engineer and a naval architect, the design and construction of fully optimized engines, smart installations and exploitation of the highest percentage of energy produced is required. As a result innovations, optimization, new concept design and simulation play a significant role in marine industry. Although 93% of the world’s trade is done by ships and by the year 2011 the emissions of CO2 will contribute to 4% of world’s CO2 emissions as well as 37% and 28% of NOx¬ and SOx emissions respectively, the marine sector is targeted.The problem of high emissions exists, when the engine operates in the non optimum condition, a percentage relevant to engine’s MCR, tuned by the engine manufacturer. This means that in transient load (project SMOKERMEN, 2002; project HERCULES, 2007) large amounts of smoke, particle matter, NOx and SOx hazardous gasses are produced. Two stroke engines on board ships are directly coupled to the propeller using a rotating shaft. While ships operate in constantly changing environment and chartering commands change during voyage, propulsion unit have to adapt its speed and produced torque. Therefore engine loading changes to less efficient points and the SFOC is increased. Meanwhile, temperature of combustion and pressure differ from the most efficient and connected to them formulation of NOx increases along with increase in SOx, CO2¬ and smoke. Our work is based on real operational data provided by a Greek maritime corporation with a fleet of 65 cargo ships. The obtained data contains information from 3 Post Panamax new built sister vessels, regarding fuel consumption, engine loading, weather and sea conditions along with bunker characteristics (e.g. Sulphur percentage). Phase one of the project is separated into 3 parts. The first part includes worldwide adopted methods for emission calculation. Project utilizes the “activity based method” (NTUA - Laboratory of Marine Transportations, 2008) which uses proper emission factors taken from relevant literature (VDMA Engines and Systems, 2008; MARPOL, 2005; EMEP/ CORINAIR, 2000). The second part, utilizes the voyage data of the vessels, correlates the consumption and engine loading with the weather characteristics. Furthermore, applies the assumption of constant loading of diesel engines and the existence of storage medium in order to estimate the fuel savings of the hybrid vessel. At the third part, industrial and market research was performed to find the proper storage medium. As first step, batteries were examined and different types were compared, judging by their energy density, weight, operational factors and restrictions. Also a proposal for sizing the alternative propulsion system was done and economical assessment was performed. Finally conclusions were discussed and they are summarized below:Hybrid Technology has significant fuel savings that can be increased due to further optimization of Turbochargers and by the operation of engine in smaller margin. Furthermore emission reduction in NOx is successful due to lower combustion temperatures. Moreover, ship design and cargo capacity will be affected making the overall task difficult. Finally, Hybrid Technology is economically feasible and the Internal Rate of Return of investment varies between 4.7% until 20.7% depending on the storage medium type and the availability of kWh.
机译:在当今时代,环境保护和低油耗是海洋工程师和海军建筑师的重中之重,因此需要设计和建造完全优化的发动机,智能装置并利用最大百分比的能源。结果,创新,优化,新概念设计和仿真在海洋工业中发挥了重要作用。尽管全球93%的贸易是通过船舶完成的,到2011年,二氧化碳的排放量将分别占世界二氧化碳排放量的4%,氮氧化物和SOx排放量的37%和28%,但海洋部门的目标是存在高排放问题,当发动机在非最佳状态下运行时,由发动机制造商调整的与发动机MCR有关的百分比。这意味着在瞬时负载下(SMOKERMEN项目,2002年; HERCULES项目,2007年),会产生大量的烟雾,颗粒物,NOx和SOx有害气体。船上的两个冲程发动机使用旋转轴直接连接到螺旋桨。当船舶在不断变化的环境中运行并且在航行期间租船指令发生变化时,推进装置必须适应其速度和产生的扭矩。因此,发动机负载变化到效率较低的点,SFOC增加。同时,燃烧温度和压力与最有效的温度不同,并且与之相关的是NOx的配方随SOx,CO2和烟气的增加而增加。我们的工作基于希腊海事公司提供的65艘货船船队的实际运营数据。所获得的数据包含来自3艘Post Panamax新型姊妹船的信息,有关燃料消耗,发动机负载,天气和海况以及燃油特性(例如硫含量)。该项目的第一阶段分为三个部分。第一部分包括全球采用的排放量计算方法。该项目采用了“基于活动的方法”(NTUA-海洋运输实验室,2008年),该方法使用了从相关文献(VDMA引擎和系统,2008年; MARPOL,2005年; EMEP / CORINAIR,2000年)中得出的适当排放因子。第二部分,利用船只的航行数据,将消耗量和发动机负荷与天气特征相关联。此外,为了估计混合动力船的燃料节省,采用柴油机恒定负载和存在存储介质的假设。在第三部分,进行了工业和市场研究以找到合适的存储介质。第一步,根据电池的能量密度,重量,操作因素和限制条件,对电池进行检查并比较不同类型的电池。还提出了确定替代推进系统规模的建议,并进行了经济评估。最后讨论了结论,并总结如下:混合动力技术具有显着的燃油节省,由于涡轮增压器的进一步优化以及发动机以较小的裕度运行,可以节省更多燃油。此外,由于较低的燃烧温度,成功减少了NOx的排放。而且,船的设计和载货能力将受到影响,从而使总体任务变得困难。最后,混合技术在经济上可行,根据存储介质类型和kWh的可用性,内部投资回报率在4.7%至20.7%之间变化。

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