In this paper, an orthomode transducer (OMT) for dual-band operation and optimized for stacked micromachined layers implementation is presented. The proposed design avoids the use of septums, irises, pins, or small features and minimizes the number of equal-thickness micromachined layers required. In this way, the micromachining fabrication is simplified, making the proposed design a very attractive candidate for high frequency applications and for low-cost batch production. A W-band dual-band design (one different polarization in each frequency band) with more than 10% fractional bandwidth for each band and 30% separation between bands is presented. In addition, proper routing and layered bends are designed for an optimum standard interfacing with the same orientation of the input/output ports. Two OMTs in a back-to-back configuration are fabricated using a thick SU-8 photo-resist micromachining process. A total of six stacked SU-8 layers, all of them with the same thickness of 635 $m, are used. The experimental results are coherent with the tolerance and misalignment of the process, validating the proposed novel OMT design.
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