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Pengoptimuman parameter pengacuan bagi mengurangkan kecacatan jasad anum proses pengacuan suntikan logam (MIM)

机译:优化成型参数以减少金属注射成型工艺(MIM)中的缺陷

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摘要

Injection molding parameters of the metal powder mixture has been optimized using L27 (313) orthogonal array. Parameters optimized were injection pressure, injection temperature, powder loading, mold temperature, holding pressure and injection speed. Metal powder mixture used is a bimodal SS316L, and polyethylene glycol (PEG), polymethyl methacrylate (PMMA) and stearic acid as binder. Beside those, interactions of the injection pressure, injection temperature and powder loading were studied. Pareto-Anova analysis for the smallest the best signal to noise ratio (S/N) presents the significance of each parameters and interactions. Results shows that the interaction between injection pressure and temperature has highest significant percentage (19.39 %) followed by interactions between injection pressure and power loading (17.77 %) and, injection temperature and powder loading (14.41 %). Beside those, injection rate was the single parameter that greatly influences the green part defects of 14.41 %, while injection pressure and holding pressure were less significant of about 0.27 % and 0.58 % respectively. Results shows that the optimum injection parameter was as follows: 350 bar (injection pressure); 150 oC (injection temperature); 64 % volume (powder loading); 51 oC (mold temperature); 700 bar (holding pressure); and 15 ccm/s (injection rate). Signal noise ratio at the optimum condition was -2.46 dB 2.05 at 90 % confidence interval. The optimum parameter has been confirmed by the confirmation experiment to ten samples and its signal noise ratio obtained was -255 dB which was within the optimal range.
机译:金属粉末混合物的注射成型参数已使用L27(313)正交阵列进行了优化。优化的参数是注射压力,注射温度,粉末加载量,模具温度,保压压力和注射速度。所用的金属粉末混合物是双峰SS316L,并使用聚乙二醇(PEG),聚甲基丙烯酸甲酯(PMMA)和硬脂酸作为粘合剂。除此之外,还研究了注射压力,注射温度和粉末负载的相互作用。最小的最佳信噪比(S / N)的Pareto-Anova分析显示了每个参数和相互作用的重要性。结果表明,注射压力和温度之间的相互作用具有最高的显着百分比(19.39%),其次是注射压力和功率负载之间的相互作用(17.77%),以及注射温度和粉末负载之间的相互作用(14.41%)。除此之外,注射速度是影响生坯缺陷的单一参数,为14.41%,而注射压力和保压压力分别为0.27%和0.58%,不那么显着。结果表明,最佳喷射参数为:350 bar(喷射压力); 150 oC(注入温度);体积64%(粉末负载); 51 oC(模具温度); 700 bar(保压);和15 ccm / s(注入速率)。在90%置信区间内,最佳条件下的信号噪声比为-2.46 dB±2.05。通过对十个样品的确认实验确定了最佳参数,其获得的信号噪声比为-255 dB,处于最佳范围内。

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