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Pengaruh Blank Holder Force (BHF) Dan Koefisien Gesek Terhadap Cacat Wrinkling Pada Proses Cup Drawing

机译:杯托拉伸过程中坯料夹持力(BHF)和摩擦系数对起皱缺陷的影响

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摘要

Blank holder is the most important part in making drawing experiment and one of vital elements in preventing the wrinkling defect from occurring. During drawing process, the constant role of blank holder is desirable to deal with wrinkling defect. Regarding this, through varying force strength in force in blank holder, the effect of blank holder force on the result of cup drawing process could be revealed. udThis research started with preparing dies with specified parameter, by adding four holes into blank holder and four bolt taps into dies, to be used as varying blank holder strength later. There were three varying blank holder strengths: 2.352 Nm, 1.7652 Nm and 0.12 Nm in each of its bolts. This research employed cup drawing research method with cylindrical-shaped plate. The product yielded was a cup with upper diameter d1: 46 mm, lowed diameter d2: 30 mm, and depth h: 15 mm. The tested objects (blanks) used was aluminum plate with ultimate load of 1.453 Kgf and thickness of 0.11 mm, zinc plate with ultimate load of 7.280 Kgf with thickness of 0.2 mm, aluminum plate (lead plate) with ultimate load of 8.898 Kgf with thickness of 0.3 mm and aluminum plate (lead plat) with ultimate load of 10.528 Kgf with thickness of 0.32 mm. Diameter of tested objects (blanks) was 64.8 mm. udThe result of research showed that the best result occurred in plate with ultimate load of 10.528 Kgf, thickness of 0.32 mm and black holder strength of 2.352 Nm. Meanwhile, the plate with ultimate load of 1.453 Kgf and thickness of 0.1 mm encountered torn defect in all of experiments. And the comparison of experiments with and without lubrication found that the effect of friction coefficient on wrinkling defect, the experiment with lubrication had lower wrinkling defect result compared with the one without lubrication.
机译:毛坯保持架是进行拉伸实验的最重要部分,也是防止起皱​​缺陷的重要要素之一。在拉伸过程中,毛坯保持器的恒定作用对于处理皱纹缺陷是理想的。对此,通过改变毛坯保持器中的力强度,可以揭示毛坯保持器力对杯拔过程的影响。 ud这项研究开始于准备具有指定参数的模具,方法是在毛坯夹持器中添加四个孔,并在模具中添加四个螺栓孔,以用作稍后改变毛坯夹持器强度的方法。毛坯夹持器的强度各不相同,分别为三种:3.352 Nm,1.7652 Nm和0.12 Nm。本研究采用圆柱板拉深研究方法。产生的产物是杯子,其上直径d1:46mm,下直径d2:30mm,深度h:15mm。所使用的测试对象(空白)是极限载荷为1.453 Kgf,厚度为0.11 mm的铝板,极限载荷为7.280 Kgf的锌板(厚度为0.2 mm),极限载荷为8.898 Kgf的铝板(厚度) 0.3毫米厚的铝板(铅板),极限载荷为10.528千克力,厚度为0.32毫米。被测物体(毛坯)的直径为64.8毫米。 ud研究结果表明,最佳板式样板的极限载荷为10.528 Kgf,厚度为0.32 mm,黑色支架强度为2.352 Nm。同时,在所有实验中,极限载荷为1.453 Kgf,厚度为0.1 mm的钢板都出现了撕裂缺陷。比较有润滑和无润滑的实验,发现摩擦系数对起皱缺陷的影响,有润滑的实验的起皱缺陷的结果比无润滑的实验要低。

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    Agung Trianto Agung;

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