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Prarancangan Pabrik Dimetil Eter Proses Dehidrasi Metanol Dengan Katalis Alumina Kapasitas 20.000 Ton Per Tahun

机译:年产2万吨氧化铝催化剂的二甲醚厂甲醇脱水工艺设计。

摘要

Dimethyl ether (DME) is an alternative energy and environmentally friendly fuels including used to replace diesel fuel and LPG. Factory dimethyl ether (DME) is planned to be established in the area Bontang, East Kalimantan with a capacity of 20,000 tons / year. The raw materials used are methanol as much as 30491.34 tonnes / year from PT. Kaltim Methanol Industry in Bontang, East Kalimantan.udDimethyl ether (DME) is produced through a process of dehydration of methanol with the catalyst alumina (Al2O3) at a pressure of 14.9 atm and a temperature of 2500C. The reactor used in the manufacture of DME is multitube fixed bed reactor. The reaction is exothermic and operates on a non-isothermal non-adiabatic conditions. Product dimethyl ether (DME) that comes out of the reactor into the distillation tower purified to reach a purity of 99.5% by weight. Support unit processes used to support the factory production process consists of a water supply unit obtained from river water as much as 3284.91 kg / h, the procurement unit compressed air as much as 50 m3 / h, the unit procurement of electricity by 2,518 kW, as many as 1,593 units supplying steam , 54 kg / h, the unit procurement of diesel fuel as much as 255.7 L / h, and the laboratories used to maintain the quality of raw materials and products, to comply with the defined specifications.udThe company designed shape is a Limited Liability Company (PT) with line and staff organizational structure. The system is based on the division of employees working hours of employees consisting of non-shift employees and shift. Based on the results of economic analysis obtained Percent Return on Investment (ROI) before tax of 18.54% and after tax of 12.98%, Pay Out Time (POT) before tax of 3.50 years and after tax of 4.4 years, Break Even Point (BEP) of 58.25%, Shut Down Point (SDP) amounted to 29.32%, and the Discounted Cash Flow (DCF) amounted to 34.06%. Thus, the factory dimethyl ether (DME) with a capacity of 20,000 tons / year can be considered to be established in Indonesia.
机译:二甲醚(DME)是一种替代能源和环保燃料,包括用于替代柴油和LPG的燃料。计划在加里曼丹东部邦塘地区建立工厂二甲醚(DME),产能为20,000吨/年。 PT使用的甲醇原料多达30491.34吨/年。位于加里曼丹东部邦塘的Kaltim甲醇工业。二甲醚(DME)是通过在14.9 atm的压力和2500°C的温度下用催化剂氧化铝(Al2O3)对甲醇进行脱水的过程制得的。用于制造DME的反应器是多管固定床反应器。该反应是放热的,并且在非等温非绝热条件下进行。从反应器出来进入蒸馏塔的产物二甲醚(DME)被纯化以达到99.5重量%的纯度。用于支持工厂生产过程的支持单元过程包括:从河水中获得的供水单元高达3284.91千克/小时,采购单元的压缩空气高达50立方米/小时,该单元的采购电力为2518 kW,多达1593个单位的蒸汽供应量为54公斤/小时,单位柴油采购量高达255.7升/小时,并且实验室用于维持原材料和产品的质量,以符合定义的规格。公司设计的形状是具有线条和员工组织结构的有限责任公司(PT)。该系统基于员工的工作时间划分,包括非轮班员工和轮班员工。根据经济分析结果,得​​出除税前的投资回报率(ROI)为18.54%,除税后的投资率为12.98%,除税前的投资回报时间(POT)为3.50年,除税后的投资回报时间为4.4年,收支平衡点(BEP) )(58.25%),关机点(SDP)占29.32%,折现现金流(DCF)占34.06%。因此,可以认为在印尼建立了年产20,000吨的二甲醚工厂。

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