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Predictive depth of jet penetration models for abrasive waterjet cutting of alumina ceramics

机译:氧化铝陶瓷磨料水射流切割的射流穿透模型的预测深度

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摘要

A study of the depth of jet penetration (or depth of cut) in abrasive waterjet (AWJ) cutting of alumina ceramics with controlled nozzle oscillation is presented and discussed. An experimental investigation is carried out first to study the effects of nozzle oscillation at small angles on the depth of cut under different combinations of process parameters. Based on the test conditions, it is found that nozzle oscillation at small angles can improve the depth of cut by as much as 82% if the cutting parameters are correctly selected. Depending on the other cutting parameters in this study, it is found that a high oscillation frequency (10-14 Hz) with a low oscillation angle (4-6o) can maximize the depth of cut. Using a dimensional analysis technique, predictive models for jet penetration when cutting alumina ceramics with and without nozzle oscillation are finally developed and verified. It is found that the model predictions are in good agreement with the experimental results with the average percentage errors of less than 2.5%.
机译:提出并讨论了在受控喷嘴振动的情况下对磨料水射流(AWJ)切割氧化铝陶瓷的射流穿透深度(或切深)的研究。首先进行实验研究,以研究在不同工艺参数组合下小角度喷嘴振动对切削深度的影响。根据测试条件,如果正确选择切削参数,发现小角度的喷嘴振动可以将切削深度提高多达82%。根据本研究中的其他切削参数,发现高振荡频率(10-14 Hz)和低振荡角(4-6o)可使切削深度最大化。使用尺寸分析技术,最终开发并验证了切割带有或不带有喷嘴振动的氧化铝陶瓷时射流渗透的预测模型。发现模型预测与实验结果吻合良好,平均误差小于2.5%。

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