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CFD-DEM Simulation of Raceway Formation in a Blast Furnace

机译:高炉滚道形成的CFD-DEM模拟

摘要

Blast furnace is one of the most significant technologies in ironmaking industry. Particularly, in the lower part of blast furnace, the raceway is considered to be one of the most important zones where complex chemistry and physical reactions occur. In order to achieve higher efficient and stable operating situation, investigations on raceway region have become a useful and critical method to achieve a deeper understanding of blast furnace, since the stability and shape of raceway influence the total production.In this thesis, a 2-D slot model on the basis of combined discrete element method (DEM) and computational fluid dynamics (CFD) (DEM-CFD) model has been used to carry out numerical study of complex particle and gas two phase flows in blast furnace raceway region. In the DEM-CFD coupling approach, the motions of single particles are modeled by DEM approach as discrete phase, and the gas flow field is considered as continuum phase, modeled by CFD approach. By using DEM-CFD approach, the effect of some variables on raceway such as bed weight, gas velocity and coke combustion can be achieved. In addition, with the development of computational technology, this method can be used to simulate the blast furnace in actual size and generate rich microscopic information such as flow structure and force structure. Thus, the DEM-CFD approach is used in this thesis to investigate the effect of some parameters on raceway size and shape. The calculated results indicate that these parameters have obvious effects on raceway size and shape. Three kinds of typical raceways are witnessed from calculated results: anti-clockwise raceway, clockwise raceway and plumelike raceway. This phenomenon is examined by investigating the particle flow pattern, particle velocity, porosity, normal contact force and gas flow at raceway region. The observation of two contrary circulating gas vortexes located upon and below tuyere during raceway formation has a good agreement with experiments carried out in cold models. If the simulation condition has a positive effect on the increment of one of the two gas vortexes, this gas vortex will become the main circulating gas flow and determine the circulating direction. The plumelike raceway is always generated for the cases with loaded packed bed which is formed by increasing the density of particles.
机译:高炉是炼铁行业最重要的技术之一。特别是在高炉下部,滚道被认为是发生复杂化学反应和物理反应的最重要区域之一。为了获得更高的效率和稳定的运行状况,对滚道区域的研究已成为深入了解高炉的一种有用且关键的方法,因为滚道的稳定性和形状会影响总产量。结合离散元法(DEM)和计算流体力学(CFD)(DEM-CFD)模型建立的D缝模型用于高炉滚道区域内复杂的颗粒和气体两相流的数值研究。在DEM-CFD耦合方法中,单个粒子的运动通过DEM方法建模为离散相,而气流场被视为连续相,通过CFD方法建模。通过使用DEM-CFD方法,可以实现一些变量对滚道的影响,例如床重,气体速度和焦炭燃烧。此外,随着计算技术的发展,该方法可用于模拟高炉的实际尺寸,并生成丰富的微观信息,例如流动结构和受力结构。因此,本文采用DEM-CFD方法研究了一些参数对滚道尺寸和形状的影响。计算结果表明,这些参数对滚道的尺寸和形状有明显的影响。从计算结果可以看出三种典型的滚道:逆时针滚道,顺时针滚道和羽状滚道。通过研究粒子的流型,粒子的速度,孔隙率,法向接触力和在滚道区域的气体流动,可以检验这种现象。在滚道形成过程中观察到位于风口上方和下方的两个相反的循环气体涡流与在冷模型中进行的实验非常吻合。如果模拟条件对两个气体涡旋之一的增量具有积极影响,则该气体涡旋将成为主要的循环气流并确定循环方向。对于装满填充床的情况,总是会产生羽状流道,而填充床是通过增加颗粒的密度而形成的。

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