Direct torque controlled induction machines for integrated starter/alternator system

摘要

An integrated starter/alternator (ISA) has been proposed for the future 42 V PowerNet, which combines both starter and alternator functions into a single electrical machine with bidirectional power flow ability. This thesis presents analysis, design, modeling and experimental results of the direct torque controlled ISA system based on a low voltage induction machine.The classical direct torque controlled ISA based on switching-table is systematically for an ISA evaluated in this thesis. The simulation and experimental results show that the direct torque control (DTC) concept can be successfully extended to the ISA application.An improved DTC of the ISA based on direct stator flux vector is presented to reduce the drawbacks of high torque and flux ripples of the classical DTC. Robust design of the controller ensures the system is not sensitive to the variation of rotor resistance. By controlling the electromagnetic torque of the induction machine quickly, the required dc bus voltage can be well regulated within the 42 V PowerNet specifications. Another improved DTC of the ISA with direct torque and flux control is also studied. Compared to the direct flux vector control scheme, the calculation of the commanded voltage vector in this scheme only requires the derivative of the stator flux magnitude, which is a dc quantity. In addition, both torque and flux are regulated directly with two independent closed-loops. This scheme is relatively insensitive to the noise.The thesis proposed compensation methods to reduce the effects of switch voltage drops and dead-time on the estimation of the stator flux. Experimental results confirm that the estimation error is reduced with compensation for both motoring and generating modes of the ISA. A closed-loop type of sliding mode flux observer is proposed to reduce the estimation error of the stator flux. Both Simulation and experimental results confirm that the proposed sliding mode observer is insensitive to the stator resistance variation and sensor offsets.A loss minimized scheme with power factor control for the ISA is proposed in this thesis. It provides a simple solution for the efficiency improvement of the induction machine without requiring any speed or load information. The effectiveness of the direct torque controlled induction machine for an integrated starter/alternator system has thus been confirmed and well supported by the studies presented in this thesis.