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Modelling and Solving Master Planning Problems in Semiconductor Manufacturing

机译:建模和解决半导体制造中的总体规划问题

摘要

This thesis deals with mid-term production planning problems, i.e., master planning, that arise in semiconductor manufacturing. Given the specifics of semiconductor manufacturing networks, the development of enterprise-wide planning approaches that are computationally tractable and address the uncertainties typically encountered in this industry remains particularly challenging.The purpose of production planning is to allocate limited resources to competing demands over time with respect to often conflicting economic objectives. Depending on the nature of the considered problems, production planning models may require the usage of integer-valued variables. Such models may be difficult to solve in a reasonable amount of time for large-scale instances as usually encountered in enterprise-wide planning environments. Therefore, efficient optimization approaches have to be used to reduce the computational effort while achieving optimal, or near optimal, problem solutions.The performance of the designed optimization algorithms is assessed, at first, using single problem instances. However, given the uncertainty that is typical for the semiconductor industry, there is a need for incorporating different sources of environment- and system-related disruptions into the evaluation of the planning approaches. For this purpose, a simulation model appears to adequately mimic the stochastic behavior of a semiconductor manufacturing network. In real-world situations, the planning activities occur on a regular basis; it allows for replanning the production plan by taking the current state of the input parameters into account. The investigation of the obtained rolling plans provides further insights into the performance of the planning approach used, which is usually not achievable when considering single problem instances.Production planning is complicated by the interaction between lead time and resource utilization. It is known from queueing theory that the cycle time increases nonlinearly with the utilization of the resources. However, the utilization is a result of the release schedule used. This leads to circularity in production planning. On the one hand, the planning approach determines the release schedule based on a prescribed lead time. On the other hand, the cycle time depends on the release schedule. The models presented previously in this thesis assume a fixed product lead time as an exogenous parameter of the planning approach. Although this assumption makes sense for highly aggregated strategic planning problems, it is not desirable for mid-term production planning decisions. Among other approaches, the iterations between a planning approach that determines the releases of production quantities based on a prescribed lead time and a simulation model that uses these production quantities to calculate cycle time estimates seem to adequately tackle the circularity in production planning.
机译:本论文涉及半导体制造中出现的中期生产计划问题,即总体计划。考虑到半导体制造网络的特殊性,开发企业范围内的计划方法(在计算上易于处理并解决该行业通常遇到的不确定性)仍然特别具有挑战性。生产计划的目的是随着时间的推移将有限的资源分配给竞争需求。经常有矛盾的经济目标。根据所考虑问题的性质,生产计划模型可能需要使用整数值的变量。对于大型实例而言,这种模型可能难以在合理的时间内解决,这在企业范围的计划环境中通常会遇到。因此,必须使用有效的优化方法来减少计算量,同时获得最佳或接近最佳的问题解决方案。首先,使用单个问题实例评估设计的优化算法的性能。但是,鉴于半导体行业通常存在的不确定性,有必要将与环境和系统相关的各种破坏源纳入规划方法的评估中。为此,仿真模型似乎可以充分模仿半导体制造网络的随机行为。在现实世界中,计划活动是定期进行的;它允许通过考虑输入参数的当前状态来重新计划生产计划。对获得的滚动计划的调查可以进一步洞察所使用的计划方法的性能,而在考虑单个问题实例时通常是无法实现的。生产计划由于提前期和资源利用之间的相互作用而变得复杂。从排队论中知道,循环时间随着资源的利用而非线性增加。但是,利用率是所使用的发布计划的结果。这导致生产计划中的循环。一方面,计划方法根据规定的交货时间确定发布计划。另一方面,循环时间取决于发布时间表。本文前面介绍的模型将固定的产品提前期作为计划方法的外在参数。尽管此假设对于高度聚合的战略计划问题是有意义的,但对于中期生产计划决策而言并不理想。除其他方法外,在基于预定提前期确定生产数量释放的计划方法与使用这些生产数量计算周期估计值的模拟模型之间的迭代似乎可以充分解决生产计划中的循环问题。

著录项

  • 作者

    Ponsignon Thomas;

  • 作者单位
  • 年度 2013
  • 总页数
  • 原文格式 PDF
  • 正文语种 {"code":"en","name":"English","id":9}
  • 中图分类
  • 入库时间 2022-08-31 15:52:47

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