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A test rig for the condition-based maintenance application on the traction chain of very high speed trains

机译:在超高速列车的牵引链上进行基于状态维护的测试设备

摘要

The preventive maintenance of traction equipment for Very High Speed Trains (VHST) nowadays is becoming very expensive owing to the high complexity and quality of these components that require high reliability. An efficient maintenance approach like the Condition-Based Maintenance (CBM) should be implemented to reduce the costs. For this purpose, an experimental full-scale test rig for the CBM of VHST traction equipment has been designed to investigate in detail failures in the main mechanical components of system, i.e. motor, bearings and gearbox. The paper describes the main characteristics of this unique test rig, able to reproduce accurately the train operating conditions, including the relative movements of the motor, the gearbox and the wheel axle. Gearbox, bearing seats and motor are equipped by accelerometers, thermocouples, torque meter and other sensors in different positions. The testing results give important information about the most suitable sensor position and type to be installed for each component and show the effectiveness of the techniques used for the signal analysis in order to identify faults of the gearbox and motor bearings.
机译:由于需要高可靠性的这些部件的高复杂性和质量,如今用于超高速列车(VHST)的牵引设备的预防性维护变得非常昂贵。应该实施一种有效的维护方法,例如基于条件的维护(CBM),以降低成本。为此,已经设计了一种用于VHST牵引设备的煤层气的实验性全尺寸试验台,以详细调查系统主要机械部件(例如电动机,轴承和变速箱)的故障。本文描述了这种独特的试验台的主要特征,能够准确再现火车的运行状况,包括电动机,变速箱和轮轴的相对运动。变速箱,轴承座和电动机在不同位置配备了加速度计,热电偶,扭矩计和其他传感器。测试结果提供了有关每个组件要安装的最合适传感器位置和类型的重要信息,并显示了用于信号分析以识别齿轮箱和电机轴承故障的技术的有效性。

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