A mathematical model for metal-coat delamination of degrading metal was developed incorporating multiple variable environmental parameters. Metal-coat delamination not only depends on the electrochemical reactions at metal-coat interface but also on the factors like the type of propagating metal ions and their varying concentration with annual weather changes, time of exposure of the coated objects, type of coated objects are stationary or mobile vehicles, frequency with which certain vehicles are operating in various environments e.g. controlled or uncontrolled in terms of environmental conditions. A cutting edge model has been developed to calculate the varying environmental conditions using iteration algorithm, time dependent uncertain position of objects like vehicle in various environments using stochastic approach, effect of seasonal changes on ionic compound's concentration using algebraic method and instantaneous failure probability due to varying conditions. Based on the developed model a detailed simulation study was conducted to investigate the metal-coat delamination process and the ways to regress the under coat metal corrosion.
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