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Accelerated full scale fatigue testing of a small composite wind turbine blade using a mechanically operated test rig

机译:使用机械测试仪对小型复合材料风力涡轮机叶片进行全面疲劳加速测试

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摘要

A 2.5m long glass fibre reinforced plastic composite wind turbine blade was fatigue tested by means of a mechanically operated test rig. The rig uses a crank eccentric mechanism to flex the blade by a constant displacement in the flapwise direction for each load cycle. A yearly fatigue-loading spectrum for the blades has been developed from using short-term detailed aeroelastic and wind measurements, results from a detailed finite element model of the blade and averaged long-term wind data form the Australian Bureau of Meteorology. This spectrum contained over 200 load levels covering R ratios from 0 to 0.9. An equivalent damage spectrum has been formulated to minimise the number of load levels within the spectrum without compromising the amount of damage done to the blade structure. Results of fatigue testing indicate that predictions are close to the measured fatigue life of the blade. The stress distribution in fatigue critical areas of the blade during testing was found to be similar to the expected stress distribution under normal operational condition.
机译:通过机械操作的试验台对2.5m长的玻璃纤维增​​强塑料复合材料风力涡轮机叶片进行了疲劳测试。钻机使用曲柄偏心机构使叶片在每个负载周期内沿襟翼方向以恒定位移弯曲。通过使用短期详细的气动和风速测量,叶片的详细有限元模型的结果以及澳大利亚气象局的平均长期风速数据得出了叶片的年度疲劳载荷谱。该频谱包含200多个负载级别,涵盖从0到0.9的R比。已制定了等效的损坏范围图,以在不损害对叶片结构造成的损坏量的前提下,将范围内的负载级别数最小化。疲劳测试结果表明,预测值接近于测得的叶片疲劳寿命。发现在测试过程中叶片疲劳关键区域的应力分布与正常运行条件下的预期应力分布相似。

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