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Crack Detectability in Vertical Axis Cooling Pumps During Operation

机译:垂直轴冷却泵在运行过程中的裂纹检测能力

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摘要

The problem which is faced in this paper is the analysis of the effects of a transverse propagating crack on the vibrational behaviour of a vertical axis cooling pump. The crack is assumed to develop in a section between the impeller and a seal, which prevents the hot water to flow upwards along the rotor shaft. The pressurized seal is fed with an injection of cold water. Crack initiation may be due to a thermal striping phenomenon. Afterwards, crack growth could be driven by a combination of thermal and mechanical loads, causing alternate cyclic stress in the shaft. Cracking instances of this type have been reported worldwide in several machines of similar design. In this paper, the fact is emphasized that the crack behavior is likely to be influenced by the thermal field and by the water pressure in the cracked area. A dynamical lineshaft model, integrated by an original representation of the crack, has been developed to investigate the possible vibratory symptoms related to a crack propagation. The vibrations are generally measured in correspondence of a rigid coupling which connects the motor shaft to the pump shaft, in position which is rather far away from crack. 1x rev., 2x rev and 3x rev. vibration components, which are generally displayed by the machine condition monitoring system and are the most significative symptoms of the presence of a transverse crack in a rotating shaft, are calculated.
机译:本文面临的问题是分析横向扩展裂纹对垂直轴冷却泵振动行为的影响。假定裂纹在叶轮和密封件之间的部分中发展,这阻止了热水沿着转子轴向上流动。向加压密封件注入冷水。裂纹萌生可能是由于热剥离现象。此后,热和机械载荷的组合可能会驱动裂纹扩展,从而在轴中产生交替的循环应力。在世界范围内,类似设计的几台机器都报道了这种类型的开裂实例。在本文中,要强调的事实是,裂纹行为可能受裂纹区域中的热场和水压影响。已经开发了一种动态线轴模型,该模型由裂纹的原始表示形式整合而成,以研究与裂纹扩展相关的可能的振动症状。振动通常是通过将电机轴连接到泵轴的刚性联轴器进行测量的,该联轴器的位置离裂纹很远。 1x转,2x转和3x转计算通常由机器状态监控系统显示的振动分量,这些振动分量是旋转轴中存在横向裂纹的最明显症状。

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