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Design and Fabrication of Abrasive Jet Machine

机译:喷砂机的设计与制造

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摘要

Abrasive Jet Machining (AJM) is a non-conventional machining process where a high-pressure air stream with small abrasive particles to impinge the work surface through a nozzle. A CNC milling machine was modified to an AJM, using the C-frame, X-Y table, stepper motor and other parts of the CNC. Using CAD software, CATIA and AUTOCAD, a model of AJM was designed. The working chamber and nozzle holding arrangement was fabricated in our institute work shop. Cheap and easily available material like aluminum sheet, steel rod, mild steel, glass fiber, polythene sheet, alien bolt and spring are used for fabrication of machining component. The controller, nozzle, abrasive powder, hose pipe, FRL unit was bought from market. The machine automation was done by using the controller and driver circuit. By feeding the different programing, complicated model was machined. After completing the fabrication work, drilling experiment was done on glass as the work piece and aluminum oxide (AL2O3) as abrasive powder. The effect of Overcut (OC) and Material removal rate (MRR) of glass material was finding by using L9 orthogonal array based on Taguchi design and considering the, pressure of air and stand-off-distance are control parameter.
机译:磨料喷射机加工(AJM)是一种非常规的机加工工艺,其中带有少量磨料颗粒的高压气流会通过喷嘴撞击工作表面。使用C型机架,X-Y工作台,步进电机和CNC的其他部件将CNC铣床修改为AJM。使用CAD软件,CATIA和AUTOCAD,设计了AJM模型。工作室和喷嘴固定装置是在我们研究所的车间中制造的。廉价且容易获得的材料(例如铝板,钢棒,低碳钢,玻璃纤维,聚乙烯板,异物螺栓和弹簧)用于制造机械零件。控制器,喷嘴,磨料粉,软管,FRL装置是从市场购买的。通过使用控制器和驱动器电路来完成机器自动化。通过提供不同的程序,可以加工出复杂的模型。完成制造工作后,以玻璃为工件,以氧化铝(AL2O3)为研磨粉进行钻孔实验。通过基于Taguchi设计的L9正交阵列并考虑到空气压力和支座距离是控制参数,发现了玻璃材料的过切(OC)和材料去除率(MRR)的影响。

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    Padhy Jukti Prasad;

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  • 年度 2013
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