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Toward mass production of microtextured microdevices: linking rapid prototyping with microinjection molding

机译:迈向微结构化微型设备的批量生产:将快速原型设计与微注射成型联系起来

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摘要

The possibility of manufacturing textured materials and devices, with surface properties controlled from the design stage, instead of being the result of machining processesudor chemical attacks, is a key factor for the incorporation of advanced functionalities to a wide set of micro and nanosystems. Recently developed high-precision additive manufacturing technologies, together with the use of fractal models linked to computer-aided design tools, allow for a precise definition and control of final surface properties for a wide set of applications, although the production of larger series based on these resources is still an unsolved challenge. However, rapid prototypes, with controlled surface topography, can be used as original masters for obtaining micromold inserts for final large-scale series manufacture of replicas using microinjection molding. In this study, an original procedure is presented, aimed at connecting rapid prototyping with microinjection molding, for the mass production of two different microtextured microsystems, linked to tissue engineering tasks, using different thermoplastics as ultimate materials.
机译:在设计阶段控制表面特性的结构化材料和设备的制造可能性,而不是机械加工过程或化学腐蚀的结果,是将先进功能集成到各种微系统和纳米系统中的关键因素。最近开发的高精度增材制造技术,以及与计算机辅助设计工具链接的分形模型的使用,可以为广泛的应用程序精确定义和控制最终表面特性,尽管基于这些资源仍然是一个尚未解决的挑战。但是,可以将具有受控表面形貌的快速原型用作获得微模具嵌件的原始母版,以使用微注射成型最终大规模地批量生产复制品。在这项研究中,提出了一种原始程序,旨在将快速原型与微注射成型相连接,以使用不同的热塑性塑料作为最终材料,大规模生产与组织工程任务相关的两个不同的微结构化微系统。

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