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Design and Dynamic Characterization of an Orientation Insensitive Microwave Water-Cut Sensor

机译:方向不灵敏的微波水切割传感器的设计与动态特性

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摘要

Modern reservoir management in oil and gas industry relies on accurate water fraction measurement which is produced as a by-product with oil. This paper presents a novel and contactless water fraction (also known as water-cut) measurement technique which is independent of geometric distribution of oil and water inside the pipe. The sensor is based on a modified T-resonator implemented directly on the pipe's outer surface and whose resonance frequency decreases by increasing the water content in oil. The E-fields have been made to rotate and distribute well inside the pipe, despite having narrow and curved ground plane. It makes the sensor's reading dependent only on the water fraction and not on the mixture distribution inside the pipe. That is why, the presented design does not require any flow conditioner to homogenize the oil/water mixture unlike many commercial water-cut (WC) sensors. The presented sensor has been realized by using extremely low-cost methods of screen printing and reusable 3-D printed mask. Complete characterization of the proposed WC sensor, both in horizontal and vertical orientations, has been carried out in an industrial flow loop. Excellent repeatability of the sensor's response has been observed in 'dispersed bubble' as well as in 'stratified wavy' flow regimes. The performance test of the sensor confirms that the water fraction measurement is independent of the flow pattern, flow rate or orientation. The measured performance results of the sensor show full range accuracy of $± $2%-3% while tested under random orientations and wide range of flow rates.
机译:石油和天然气工业中的现代储层管理依靠精确的水分数测量,该分数是石油的副产品。本文提出了一种新颖的非接触式水分数(也称为含水率)测量技术,该技术与管道内油和水的几何分布无关。该传感器基于直接在管道外表面上实现的改进型T谐振器,其谐振频率通过增加油中的水分含量而降低。尽管具有狭窄且弯曲的接地面,但电场已使管道内部旋转并分布良好。它使传感器的读数仅取决于水含量,而不取决于管道内的混合物分布。因此,与许多商用的含水率(WC)传感器不同,本设计不需要任何流量调节器来均化油/水混合物。通过使用极低成本的丝网印刷方法和可重复使用的3D印刷掩模,可以实现所提出的传感器。在工业流程中已经完成了所建议的WC传感器在水平和垂直方向上的完整表征。在“分散气泡”以及“分层波浪”流态中都观察到了传感器响应的出色重复性。传感器的性能测试确认水分数测量与流量模式,流量或方向无关。传感器的测量性能结果显示,在随机方位和宽范围流量下进行测试时,全范围精度为±±2%-3%。

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