Evaluation de l'apport simultané des coutures sur la perméabilité des préformes cousues et sur les performances mécaniques des structures composites cousues

摘要

3D composite materials, which obtained by stitching or tufting, have many advantages compared to the 3D orthogonal weaves or interlocks. ln order to evaluate the potential of this new generation of 3D materials, some studies have been devoted to their mechanical properties. Other studies have focused on the influence of certain types of seams on the permeability of materials such as NCF (Non Crimp Fabrics).This thesis is to study the contribution of seams through the thickness of reinforcement 2D classic fabrics. This contribution is evaluated the mechanical properties and their permeability at the same time. Among many stitching parameters, the study focused on the influence of the stitching density. Three different seams densities were carried out through a robot available in our laboratory.ln terms of permeability, the stitched preforms were laminated those of identical unstitched preforms by using Tufting.The evaluation of permeability was conducted in an unsaturated regime through a small scale bench test by the unidirectional flow. With this method, the in-plane permeability tensor is obtained through the measured permeability in three directions : 0° (warp), 90° (weft) and 45°. The results show that the type of Tufting seams reduces the effect of anisotropy ratio Kl/K2. And it is obvious that the position of the stitching thread causes local permeability gradients very pronouncedly between the heart and the surface of the preform. For the purposes of the mechanical properties, six composite plates were made by the RTM process. To achieve mechanical properties through the thickness of the plates of 20 mm thick, stitched and unstitched performed were prepared. DIC (Digital Image Correlation) was used to detect the distribution of displacement fields during mechanical testing (tensile, compression and short bearn bending) in order to take account of the presence of seams within materials. The measured mechanical performance proved below expectations, particularly with regard to the characteristics in the third direction. Micrographie analysis of materials revealed the presence of porosity concentrated within, or near the seams. Moreover, the bends or kinks of seams were caused by compaction during closure of the RTM mold. By connecting with the permeability data, it appears that the presence of porosities in the seams is a consequence ofpermeability gradients that induce impregnation flow reclosing.