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Compensation of a ball end tool trajectory in complex surface milling

机译:复杂曲面铣削中球头刀具轨迹的补偿

摘要

This work is consecrated to the minimising of machining errors based on a method for the compensation of the trajectory to be machined in hemispherical milling. This compensation is found to be necessary because of the tool deflection due to the cutting forces. In order to remedy to the machining errors, caused by this deflection, a compensation method has been proposed. The latter is inspired from the mirror method, since the compensated position is going to be determined as being the trajectory reflection, deviated onto the mirror. The advantage of this proposed method is that it takes into account the three deflections dx, dy and dz, respectively to the directions X, Y and Z. After that, two-parallel machinings, separated by a groove and achieved absolutely in the same conditions and with the same tool, are carried out, on the same complex part. The first machining is with compensation, but the second is without compensation.udThe coordinates of the two obtained surfaces are recorded by a 3D measuring machine. The comparison of the two-surfaces shows the presence of an important correction of the tool trajectory, and reveals a similarity between the part obtained by simulation and the one conceived in CAM.
机译:基于补偿在半球铣削中要加工的轨迹的方法,这项工作致力于使加工误差最小化。由于刀具由于切削力而偏斜,因此发现这种补偿是必要的。为了纠正由该挠度引起的加工误差,提出了一种补偿方法。后者是从反射镜方法中得到启发的,因为补偿位置将被确定为偏离反射镜的轨迹反射。该方法的优点在于,它考虑了分别在方向X,Y和Z上的三个偏转dx,dy和dz。此后,两次平行加工由一个凹槽隔开,并且在相同的条件下绝对可以实现并使用相同的工具在相同的复杂零件上执行。第一次加工是有补偿的,但是第二次加工是无补偿的。 ud两个获得的表面的坐标由3D测量机记录。两种表面的比较表明存在重要的刀具轨迹校正,并且揭示了通过仿真获得的零件与CAM中设想的零件之间的相似性。

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