Implementation of exothermic and fast reactions requires a perfect temperature control to avoid thermal runaway and in most cases to limit by-products production. In order to fit with the heat removal capacity of common devices, expensive strategies are currently used to slow down this kind of reactions in order to avoid a strong temperature increase such as reactants dilution. Within the concept of process intensification, industries could move towards more sustainable process by reducing technology constraints to the benefit of chemistry. For that purpose, a two-step methodology is implemented. The first step consists in the optimisation of the operating conditions only based on stoichio-chemical scheme and kinetic laws. This is carried out by adjusting temperature profile and feeding rate strategy in a batch operation. Then a design for a continuous process is proposed, trying to approach the optimal batch operating conditions. This methodology is applied to the linear alkylbenzene sulfonation.
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