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Development of continuous processes for vegetable oil alcoholysis in microfluidic devices

机译:开发微流体装置中植物油醇解的连续方法

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摘要

Biodiesel can be produced from vegetable oils, animal fats, and waste cooking oils by transesterification with ethanol (also called ethanolysis) in order to substitute fossil fuels. In this work, we were interested in the transesterification reaction of sunflower oil with ethanol, which leads to ethyl esters, used to date for applications principally in food and cosmetic industry. To open the application field to biofuels (to substitute current fuels resulting from fossil resources), the process efficiency has to be developed to be economically profitable. The batch reaction of vegetable oil ethanolysis was transposed to a micro-scaled continuous device (PFA tube of 508 mm internal diameter), inducing better heat and mass transfer. Study of the influence of the operational conditions (reactants flow, initial ethanol to oil molar ratio, temperature. . .) revealed the favourable reaction parameters necessary to reach high conversions and yields. In these conditions, it is possible to acquire kinetics data at the first seconds of the reaction, which was not feasible in a conventional batch process. These data were used to model occurring phenomena and to determine kinetic constants and transfer coefficients. The model was subsequently used to simulate reactions with other operational conditions. To acquire these data in microreactors, an on-line analysis method by Near InfraRed (NIR) spectroscopy was developed by using gas chromatography as a reference method. PLS models were then set up to quantify on-line the major compounds contents during the reaction.
机译:生物柴油可以通过与乙醇进行酯交换反应(也称为乙醇分解)而由植物油,动物脂肪和废食用油制得,以替代化石燃料。在这项工作中,我们对葵花籽油与乙醇的酯交换反应产生了兴趣,这种反应可生成乙酯,迄今为止,这种酯主要用于食品和化妆品工业。为了向生物燃料开放应用领域(以替代化石资源产生的当前燃料),必须提高工艺效率以实现经济效益。将植物油乙醇化的间歇反应转移到微型连续装置(内径508 mm的PFA管)中,产生更好的传热和传质。对操作条件(反应物流量,初始乙醇与油的摩尔比,温度...)的影响的研究表明,达到高转化率和产率所必需的有利的反应参数。在这些条件下,有可能在反应的最初几秒钟获得动力学数据,这在常规分批工艺中是不可行的。这些数据用于对发生的现象进行建模,并确定动力学常数和传递系数。该模型随后用于模拟其他操作条件下的反应。为了在微反应器中获取这些数据,通过使用气相色谱法作为参考方法开发了一种通过近红外(NIR)光谱进行在线分析的方法。然后建立PLS模型以在线定量反应过程中主要化合物的含量。

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