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An Investigation of Damged Turbines and Reduction Gears in A Cane-Sugar Mill Plant

机译:甘蔗糖厂的涡轮机和减速机损坏的调查

摘要

Cane-sugar making has been a principal industry in Oinawa for a long time, and recently the equipments and processes of the sugarmaking has been modernized by introducing high pressure boilers and steam turbines. So, the proper operation and maintenance of every mechanical unit in the factory have become important tasks from the viewpoint of engineers, because a single trouble of the mechanical unit will possibly cause a large damage in the operation of the mill plant. This paper deals with a systematic analysis of a mechanical accident of the mill turbines and reduction gears at one of the cane sugar mill plants in Okinawa. The work includes the investigation of the operative and maintenance conditions at every mechanical unit, visual identification of the damaged parts (mill turbine axis, teeth of the reduction gears, metal bearings and the couplings) and the composition analysis of the turbine axis material. Through a close examination of these minor analyses, the main factors which have caused the accident are pointed out as follows: 1) The fatigue phenomenon on the face of the damaged turbine axis 2) The eccentric revolution of the turbine axis due to the wear of the metal bearings arings 3) Axial forces between the flanges of the couplings while the eccentric running of the turbine axis 4) Scratched flaws on the thrust faces of the metal bearings 5) The large clearance between the metal bearing and the turbine axis.
机译:蔗糖制糖一直是冲绳县的主要产业,最近,制糖的设备和工艺已通过引入高压锅炉和蒸汽轮机实现了现代化。因此,从工程师的角度来看,工厂中每个机械单元的正确操作和维护已成为重要的任务,因为机械单元的单一故障可能会导致轧机厂的运行受到很大的损害。本文对冲绳一家蔗糖加工厂的磨机涡轮和减速器的机械事故进行了系统分析。这项工作包括调查每个机械单元的运行和维护条件,目视识别受损零件(轧机涡轮轴,减速器的齿,金属轴承和联轴器)以及涡轮轴材料的成分分析。通过对这些次要分析的仔细检查,指出了造成事故的主要因素如下:1)损坏的涡轮轴表面的疲劳现象2)由于涡轮磨损造成的涡轮轴偏心旋转3)涡轮轴偏心运行时联轴器法兰之间的轴向力4)金属轴承推力面上的划痕缺陷5)金属轴承与涡轮轴之间的间隙较大。

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