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Design and Fabrication of a Vertical Pump Multiphase Flow Loop

机译:立式泵多相流回路的设计与制造

摘要

A new centrifugal pump has been devised to handle two-phase flow. However, it requires full scale testing to allow further development. Testing is required to verify performance and to gain information needed to apply this design in the field. Further, testing will allow mathematical models to be validated which will allow increased understanding of the pump's behavior. To perform this testing, a new facility was designed and constructed.This facility consists of a closed flow loop. The pump is supplied by separate air and water inlet flows that mix just before entering the pump. These flows can be controlled to give a desired gas volume fraction and overall flow rate. The pump outlet flows into a tank which separates the fluids allowing them to re-circulate. Operating inlet pressures of up to three hundred PSIG will be used with a flow rate of twelve hundred gallons per minute. A two-hundred fifty horsepower electric motor is used to power the pump.The loop is equipped with instrumentation to measure temperature, pressure, flow rate, pump speed, pump shaft horsepower, shaft torque, and shaft axial load. The pump itself has a clear inlet section and a clear section allowing visualization of the second stage volute interior as well as numerous pressure taps along the second stage volute. This instrumentation is sufficient to completely characterize the pump.Design and construction details are provided as well as a history of the initial operating experiences and data collected. A discussion of lessons learned is given in the conclusions. Future projects intended to use this facility are also given. Finally, detailed design drawings are supplied as well as operating instructions and checklists.
机译:已经设计出一种新的离心泵来处理两相流。但是,它需要全面测试才能允许进一步开发。需要进行测试以验证性能并获得在现场应用此设计所需的信息。此外,测试将允许对数学模型进行验证,这将使人们对泵的性能有更多的了解。为了执行此测试,设计并建造了一个新的设施。该设施由一个封闭的流量环组成。泵由分开的空气和水进口流提供,这些空气流刚好在进入泵之前混合。可以控制这些流量以提供所需的气体体积分数和总流量。泵的出口流入一个油箱,该油箱将流体分开,从而使它们再循环。将使用高达300 PSIG的入口压力,流速为每分钟1200加仑。泵由两百五十马力的电动马达提供动力,回路配备了可测量温度,压力,流量,泵速,泵轴马力,轴转矩和轴轴向载荷的仪器。泵本身有一个清晰的入口部分和一个清晰的部分,可以直观地看到第二级蜗壳的内部以及沿第二级蜗壳的许多压力抽头。该仪器足以完全表征泵的性能,并提供设计和施工细节以及初始运行经验和收集的数据的历史记录。结论中讨论了经验教训。还提供了打算使用此工具的未来项目。最后,提供了详细的设计图以及操作说明和清单。

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  • 作者

    Kirkland Klayton 1965-;

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  • 年度 2013
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