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Diagnostics of subsynchronous vibrations in rotating machinery - methodologies to identify potential instability

机译:旋转机械中次同步振动的诊断-识别潜在不稳定性的方法

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摘要

Rotordynamic instability can be disastrous for the operation of high speed turbomachinery in the industry. Most ??instabilities?? are due to de-stabilizing cross coupled forces from variable fluid dynamic pressure around a rotor component, acting in the direction of the forward whirl and causing subsynchronous orbiting of the rotor. However, all subsynchronous whirling is not unstable and methods to diagnose the potentially unstable kind are critical to the health of the rotor-bearing system. The objective of this thesis is to explore means of diagnosing whether subsynchronous vibrations are benign or have the potential to become unstable. Several methods will be detailed to draw lines of demarcation between the two. Considerable focus of the research has been on subharmonic vibrations induced from non-linear bearing stiffness and the study of vibration signals typical to such cases. An analytical model of a short-rigid rotor with stiffness non-linearity is used for numerical simulations and the results are verified with actual experiments. Orbits filtered at the subsynchronous frequency are shown as a diagnostic tool to indicate benign vibrations as well as ??frequency tracking?? and agreement of the frequency with known eigenvalues. Several test rigs are utilized to practically demonstrate the above conclusions. A remarkable finding has been the possibility of diagnosing instability using the synchronous phase angle. The synchronous phase angle ?? is the angle by which the unbalance vector leads the vibration vector. Experiments have proved that ?? changes appreciably when there is a de-stabilizing cross coupled force acting on the rotor as compared to when there is none. A special technique to calculate the change in ?? with cross-coupling is outlined along with empirical results to exemplify the case. Subsequently, a correlation between the synchronous phase angle and the phase angle measured with most industrial balancing instruments is derived so that the actual measurement of the true phase angle is not a necessity for diagnosis. Requirements of advanced signal analysis techniques have led to the development of an extremely powerful rotordynamic measurement teststand ?? ??LVTRC??. The software was developed in tandem with this thesis project. It is a stand-alone application that can be used for field measurements and analysis by turbomachinery companies.
机译:转子动力不稳定性对于工业中的高速涡轮机械的运行可能是灾难性的。大多数“不稳定性”这是由于沿转子部件周围的可变流体动压力使交叉耦合力不稳定,该交叉耦合力沿向前旋转的方向作用并引起转子的次同步轨道运动。但是,所有次同步旋转都不是不稳定的,并且诊断潜在不稳定类型的方法对于转子轴承系统的健康至关重要。本文的目的是探索诊断次同步振动是良性的还是可能变得不稳定的方法。将详细描述几种方法以在两者之间划界线。研究的重点是非线性轴承刚度引起的次谐波振动,以及典型的振动信号研究。对具有刚度非线性的短刚性转子的解析模型进行数值模拟,并通过实际实验验证了结果。以次同步频率滤波的轨道被用作诊断工具,以指示良性振动以及“频率跟踪”。以及频率与已知特征值的一致性。几个测试平台被用来实际证明上述结论。一个显着的发现是使用同步相位角诊断不稳定性的可能性。同步相位角??是不平衡矢量领先振动矢量的角度。实验证明,??与不存在时相比,当作用在转子上的不稳定的交叉耦合力作用时,变化明显。一种计算??变化的特殊技术概述了交叉耦合和经验结果,以举例说明这种情况。随后,推导了同步相位角和大多数工业平衡仪测得的相位角之间的相关性,因此实际相位角的实际测量对于诊断不是必需的。先进的信号分析技术的要求导致了功能极为强大的转子动力学测量试验台的发展。 LVTRC。该软件是与本论文项目同时开发的。它是一个独立的应用程序,可由涡轮机械公司用于现场测量和分析。

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    Kar Rahul;

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  • 年度 2005
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