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Design and development of SMED quick die change tools for small press dies

机译:小型冲压模具SMED快速换模工具的设计与开发

摘要

The single minute exchange of die is tools of lean production system and most commonly implement in batch production. This review article presents the design and development of single minute exchange of dies (SMED) quick die change tool for small press cut machine. The purpose is to eliminate the wastage of non value added activities involve during internal changeover time. Changeover time is the time elapsed between the last pieces in the run just completed until the first good piece from the process after the changeover. Also, to design and fabricate the intermediate jigs as to support the acceleration of changeover time. By this, it will reflect on the improvement of the production process by increasing the flexibility to meet the changing customer demands. This flexibility need to be achieved in any production plant for scheduling the production process and activity to be suite with the customer demand without ignoring the MUDA wastages. Designing a flexible improvement just to simplify the operator job during the setup time by follows the best ergonomic posture. All the implementation will give a result to the shorten changeover time in a single digit minutes which is the deduction of 75.9% changeover time. Plus, this project also gives a huge impact on man power usage in internal preparation from 2 man power to 1. The project will be conducted as follows to the steps of SMED directed by Sheigo Shingo.
机译:模具的一分钟更换是精益生产系统的工具,最常用于批量生产。这篇评论文章介绍了用于小型压切机的单分钟更换模具(SMED)快速换模工具的设计和开发。目的是消除内部转换期间所涉及的非增值活动的浪费。转换时间是指从运行中的最后几件零件到完成转换后的过程中的第一件好零件为止的时间。另外,设计和制造中间夹具以支持转换时间的加速。这样,它将通过提高灵活性来满足不断变化的客户需求,从而对生产工艺进行改进。在任何生产工厂中都需要实现这种灵活性,以便将生产过程和活动安排为与客户需求相适应,而不忽略MUDA浪费。设计一种灵活的改进措施只是为了遵循最佳的人体工程学姿势,以简化设置期间的操作员工作。所有的实施都会使转换时间缩短一位数分钟,这将减少75.9%的转换时间。另外,该项目还会对内部准备工作中的人力使用产生巨大影响,从2人手到1人。该项目将按照Sheigo Shingo指导的SMED步骤进行如下操作。

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    Siti Solehah Mohd Rusadi;

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  • 年度 2013
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