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Experimental investigation and modelling of wax deposition inhibition in pipeline transportation of crude oil

机译:原油管道运输中抑制蜡沉积的实验研究与建模

摘要

Wax deposition causes serious problems in crude oil flow assurance due to the long chain n-paraffin. The application of wax inhibitors is an effective method to prevent wax formation and deposition. In this thesis, seven commercial groups of wax inhibitors were introduced and their performances were evaluated through cold finger and rheological methods. From both methods, poly(ethylene-co-vinyl acetate) (EVA) showed the highest inhibition performance based on the reduction of the wax deposit amount and the decrement of the crude oil viscosity value. To substantiate even further in the wax inhibitor selected, molecular dynamics (MD) simulation was introduced to understand the interaction between wax crystals and wax inhibitor at the molecular level. The interaction of wax crystals with inhibitors were analysed through radial distribution function (rdf) value which described the structure of inhibitor in wax crystals. MD simulations confirmed the increased percentage of inhibition efficiency (PIE) of the experimental study using EVA. Thus, EVA had inhibited the formation of n-octacosane wax solid of crude oil better than poly(maleic anhydride-alt-1-octadecene) (MA). N-octacosane wax crystal is a long chain molecule of crude oil and it has a strong van der Waals (vdW) interaction between the carbonyl group in EVA and hydrogen atoms in the n-octacosane. This increases its solubility. In addition, EVA has strong vdW interaction via the oxygen atom in the vinyl acetate functional group with the hydrogen atom in n-octacosane, resulting in a higher probability value of inhibition (gxy(r)). Design of experiment (DOE) was used to screen four possible factors that contribute to the n-paraffin wax formation. The factor of cold finger temperature (B) was identified as the most significant factor of wax problem, followed by experimental duration (C), rotational speed (A) and inhibitor concentration (D). The combination effect between factors B and C showed the highest percentage of contribution of wax deposit formation. The optimisation of wax deposit formation was achieved using response surface methodology (RSM). The optimised conditions were obtained at 1.5 h and 25°C. The minimum value of wax crystal formation achieved after the optimisation and transformation was 0.0042 g. This value shows over 150-fold decrement of wax formation expression compared to prior the optimisation process. Therefore, the model obtained from RSM is useful to provide an insight for engineers or researchers to estimate wax formation at other conditions.
机译:由于长链正构烷烃,蜡沉积会在确保原油流动方面造成严重问题。蜡抑制剂的应用是防止蜡形成和沉积的有效方法。本文介绍了七个工业化的蜡抑制剂组,并通过冷指法和流变学方法对其性能进行了评估。在两种方法中,基于蜡沉积量的减少和原油粘度值的降低,聚(乙烯-乙酸乙烯酯)(EVA)表现出最高的抑制性能。为了进一步证实所选择的蜡抑制剂的作用,引入了分子动力学(MD)模拟以了解蜡晶体与蜡抑制剂在分子水平上的相互作用。通过径向分布函数(rdf)值分析了蜡晶体与抑制剂的相互作用,该值描述了蜡晶体中抑制剂的结构。 MD模拟证实使用EVA的实验研究的抑制效率(PIE)百分比增加。因此,EVA比聚(马来酸酐-alt-1-十八碳烯)(MA)更好地抑制了原油中正辛烷蜡固体的形成。正辛烷蜡晶体是原油的长链分子,在EVA中的羰基与正辛烷中的氢原子之间具有很强的范德华(vdW)相互作用。这增加了其溶解度。此外,EVA通过乙酸乙烯酯官能团中的氧原子与正辛烷中的氢原子具有很强的vdW相互作用,从而导致更高的抑制概率值(gxy(r))。实验设计(DOE)用于筛选导致正构石蜡形成的四个可能因素。手指温度过低的因素(B)被确定为蜡问题的最重要因素,其次是实验持续时间(C),旋转速度(A)和抑制剂浓度(D)。因子B和C之间的组合效应显示出蜡沉积物形成的贡献百分比最高。使用响应表面方法(RSM)实现了蜡沉积物形成的优化。优化的条件是在1.5 h和25°C下获得的。经过优化和转化后,蜡晶形成的最小值为0.0042 g。与先前的优化过程相比,该值显示蜡形成表达的减少量超过150倍。因此,从RSM获得的模型有助于为工程师或研究人员提供洞察力,以估计其他条件下的蜡形成。

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    Norida Ridzuan;

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  • 年度 2016
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