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Analysis of Dry Turning Process of AISI316 for Coated and Uncoated Insert Tools Based on Economical Method

机译:基于经济方法的AISI316涂层刀具和非涂层刀具干式车削工艺分析

摘要

Sustainability and clean of production are of importance in the machining processes where high energyudamount is consumed. Reducing the power consumption during machining process can significantly improve theudeconomical and environmental performance of manufacturing systems. The objective of this research is to evaluateudthe coated and uncoated carbide insert performance in hard turning process for AISI 316 in terms of powerudconsumption, and tool wear. Economical method was study by developed a new cost modeling by integrated differentudcost estimation methods based on energy and tool life considerations. The performance of Coated Carbide andudUncoated Carbide tools were evaluated under dry turning process. The influence of cutting parameters of cuttingudspeed, feed rate, and depth of cut analysis based on energy consumption and economical method. The optimum cuttingudcondition that provide minimum consumed of energy was found at parameters, cutting speed (100 m/min), feed rateud(0.15 mm/rev) and depth of cut (0.8mm). The study concluded that the out performance of uncoated carbide insertsudcan be implemented in hard turning applications and extreme cutting conditions can reduce of energy and savingudmachining cost.
机译:在消耗大量能源的机械加工过程中,可持续性和清洁生产至关重要。降低加工过程中的功耗可以显着提高制造系统的经济/环保性能。这项研究的目的是从功率,消耗量和工具磨损方面评估 AISI 316硬车削过程中涂层和未涂层​​硬质合金刀片的性能。通过综合基于能源和工具寿命的不同非成本估算方法开发了一种新的成本模型,研究了经济方法。在干车削过程中评估了涂层硬质合金和非涂层硬质合金刀具的性能。基于能耗和经济方法的切削参数对切削超速,进给速度和切削深度的影响分析。在参数,切削速度(100 m / min),进给速度 ud(0.15 mm / rev)和切削深度(0.8mm)的参数下,找到了能提供最低能耗的最佳切削/切削条件。研究得出结论,可以在硬车削应用中实现无涂层硬质合金刀片的切削性能,极端切削条件可以减少能耗并节省切削加工成本。

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