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Numerical and Experimental Investigation on Tensile Properties of Natural-Sand Reinforced Polypropylene

机译:天然砂增强聚丙烯拉伸性能的数值和实验研究

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摘要

Reinforced polymer composites are replacing metals in many engineering fields due to their high strength to weight ratio, low cost, and resistance to corrosion. In this study, the tensile properties of natural-sand particle reinforced polypropylene composites obtained by means of numerical method were compared with the experimental observations. Rectangular samples were prepared by heating the natural sand and polypropylene (PP) mixture at the melting temperature of PP and cooling in a rectangular mold. During cooling, pressure was applied on the upper part of the mold to avoid voids and shrinkages on the final sample. The concentration of the sand was varied as 5%, 10%, 15%, 20%, and 30% by weight. Then the samples were tested with 3-Point Bending and Universal Tensile Testing Machines to obtain the respective values of flexural and tensile properties of the composite samples. The numerical simulation was performed by using ANSYS software. For the simulation, structured mesh was constructed with 7500 elements and 36466 nodes. The experimental results indicated that the yield stress values dropped gradually from 21.62 MPa for 5% by weight to 8.01 MPa for 30% which leads to a conclusion that the higher the percentage of the sand particle reinforcement, the lower the tensile strength of the composite would be. Moreover, both the numerical and experimental results showed a linear increase in deflection with the increments of the applied load. These results are as expected and they confirm with the theoretical behavior of a bar subjected to axial loading. Hence, this study could assist in decisions regarding the design of reinforced composite products.
机译:增强的聚合物复合材料具有高强度重量比,低成本和耐腐蚀的特性,因此正在许多工程领域取代金属。在这项研究中,通过数值方法获得的天然砂颗粒增强聚丙烯复合材料的拉伸性能与实验结果进行了比较。通过在PP的熔融温度下加热天然沙子和聚丙烯(PP)混合物并在矩形模具中冷却来制备矩形样品。在冷却过程中,在模具的上部施加压力以避免最终样品上出现空隙和收缩。沙子的浓度变化为按重量计5%,10%,15%,20%和30%。然后用三点弯曲和通用拉伸试验机测试样品,以获得复合材料样品的挠曲和拉伸性能的相应值。通过使用ANSYS软件进行数值模拟。为了进行仿真,构建了具有7500个元素和36466个节点的结构化网格。实验结果表明,屈服应力值从5%(重量)的21.62 MPa逐渐下降到30%(重量)的8.01 MPa,得出的结论是,砂粒增强的百分比越高,复合材料的抗拉强度越低。是。此外,数值和实验结果均显示挠度随所施加载荷的增加线性增加。这些结果符合预期,并通过承受轴向载荷的钢筋的理论行为得到证实。因此,这项研究可以帮助做出有关增强复合材料产品设计的决策。

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