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Theoretical and Experimental Research on the Floating-Sleeve Bearing Applied in Roller-Cone Bit

机译:滚子锥筒浮动套筒轴承的理论与实验研究

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摘要

In oil and gas drilling, the roller-cone bit and the hybrid bit configured with roller cones are two commonly used rock-breaking tools; however, service lives of the bits are limited by the sliding bearings therein. In order to improve the performance and reliability of the bearing in the roller cone, a novel bearing with a floating sleeve is researched in this paper. Firstly, motion characteristics of the bearing are researched, and motion relations between the elements in the bearing are analyzed, respectively. Then, on the basis of the motion relations, three motion statuses of the float sleeve are clarified, including the sleeve start to rotate, the sleeve rotates stably with the pushing force exerted by the rollers, and the sleeve rotates stably with the opposing force exerted by the rollers. At last, bearing performances in three different conditions are respectively tested in the experiment. The results, with the specific speed value being in the range of 0.375∼0.833 and the average value in 0.613∼0.618, show that the sleeves with 6∼12 rollers are able to start and rotate stably under 5 kN radial load, indicating that the sleeves can be started to rotate and work stably, whereas, for the sleeve with less than 4 rollers, the specific speed value varies in the large range of 0∼1.176, indicating that this sleeve cannot rotate stably in the bearing. This research revealed that the amount of rollers is an important factor that determines whether the sleeve is able to float stably in the bearing; therefore, roller quantity should be focused in the bearing design to optimize its performance.
机译:在石油和气体钻孔中,滚子钻头和配置有滚子锥体的混合钻头是两个常用的摇摆工具;然而,位的服务寿命受其中的滑动轴承的限制。为了提高滚子锥体中轴承的性能和可靠性,本文研究了具有浮动套筒的新轴承。首先,研究轴承的运动特性,分别分析轴承中的元件之间的运动关系。然后,在运动关系的基础上,阐明了三个浮子套筒的运动状态,包括套筒开始旋转,套筒随着辊施加的推力稳定地旋转,并且套筒稳定地旋转,施加相反的力由滚轮。最后,在实验中分别在三种不同条件下进行轴承性能。结果,特定速度值在0.375〜0.833的范围内,平均值在0.613~0.618中,表明,具有6〜12辊的套管能够在5kn径向载荷下稳定地启动和旋转,表明袖子可以开始旋转和稳定地旋转和工作,而对于具有小于4个滚子的套筒,特定速度值在0〜176的大范围内变化,表示该套筒不能稳定地旋转。该研究表明,辊子量是确定套筒是否能够稳定地漂浮在轴承中的重要因素;因此,滚筒量应侧重于轴承设计以优化其性能。

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