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Fab on a Package: LTCC Microfluidic Devices Applied to Chemical Process Miniaturization

机译:包装上的Fab:LTCC微流体装置应用于化学过程小型化

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摘要

Microfluidics has brought diverse advantages to chemical processes, allowing higher control of reactions and economy of reagents and energy. Low temperature co-fired ceramics (LTCC) have additional advantages as material for fabrication of microfluidic devices, such as high compatibility with chemical reagents with typical average surface roughness of 0.3154 μm, easy scaling, and microfabrication. The conjugation of LTCC technology with microfluidics allows the development of micrometric-sized channels and reactors exploiting the advantages of fast and controlled mixing and heat transfer processes, essential for the synthesis and surface functionalization of nanoparticles. Since the chemical process area is evolving toward miniaturization and continuous flow processing, we verify that microfluidic devices based on LTCC technology have a relevant role in implementing several chemical processes. The present work reviews various LTCC microfluidic devices, developed in our laboratory, applied to chemical process miniaturization, with different geometries to implement processes such as ionic gelation, emulsification, nanoprecipitation, solvent extraction, nanoparticle synthesis and functionalization, and emulsion-diffusion/solvent extraction process. All fabricated microfluidics structures can operate in a flow range of mL/min, indicating that LTCC technology provides a means to enhance micro- and nanoparticle production yield.
机译:微流体为化学过程带来了多样化的优势,允许更高控制试剂和能量的反应和经济性。低温共烧陶瓷(LTCC)具有额外的优点,作为制备微流体装置的材料,例如与化学试剂的高相容性,典型的平均表面粗糙度为0.3154μm,易缩放和微制造。 LTCC技术与微流体的缀合允许开发微米尺寸的通道和反应器利用快速和控制的混合和传热过程的优点,对于纳米颗粒的合成和表面官能化必不可少。由于化学过程区域正在发展到小型化和连续流量处理,因此我们验证了基于LTCC技术的微流体装置在实现多种化学过程方面具有相关的作用。目前的工作回顾了各种LTCC微流体装置,在我们的实验室中开发,应用于化学过程小型化,具有不同的几何形状,用于实施离子凝胶化,乳化,纳米沉淀,溶剂萃取,纳米粒子合成和官能化,以及乳液扩散/溶剂萃取过程。所有制造的微流体结构都可以在M1 / min的流量范围内操作,表明LTCC技术提供了增强微型和纳米颗粒产生产率的方法。

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