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Hardness Prediction in Hot Stamping Process by Local Blank Heating Based on Quench Factor Analysis

机译:基于淬火因子分析的局部空白加热,在热冲压过程中的硬度预测

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摘要

Recently, the hot stamping process using local blank heating has been widely used to manufacture lightweight and crashworthy automotive parts. However, the hardness prediction of hot stamped parts produced using local blank heating is difficult because it involves many process variables, such as the heating temperature, heating time, and cooling rate. The purpose of this study was to predict the hardness of hot stamped parts fabricated using local blank heating based on quench factor analysis (QFA). The volume fraction of austenite was measured to consider the phase transformation in the heating stage, and it was expressed by the Johnson–Mehl–Avrami–Kolmogorov (JMAK) equation. Additionally, a dilatometry test was performed to measure the hardness according to the cooling rates, which was used to determine the material constants for QFA. Finite-element simulation was performed to predict the temperature histories during the hot stamping process and the results were used to predict the hardness according to QFA with the JMAK equation. A hot stamping experiment with local blank heating equipment was performed, and the predicted and experimental results were compared for verification of the proposed hardness prediction method.
机译:最近,使用局部空白加热的热冲压工艺已被广泛用于制造轻质和耐火材料的汽车零件。然而,使用局部空白加热产生的热冲压部件的硬度预测是困难的,因为它涉及许多过程变量,例如加热温度,加热时间和冷却速率。本研究的目的是预测基于淬火因子分析(QFA)的局部空白加热制造的热冲压部件的硬度。测量奥氏体的体积分数以考虑加热阶段中的相变,并且它由Johnson-Mehl-Avrami-Kolmogorov(JMAK)方程表示。另外,进行稀释测定试验以根据冷却速率测量硬度,其用于确定QFA的材料常数。进行有限元模拟以预测热冲压过程中的温度历史,并且使用结果与JMAK方程的QFA预测硬度。采用局部空白加热设备进行热冲压实验,并将预测和实验结果进行了比较,以验证所提出的硬度预测方法。

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