Investigation of multilayered surface acoustic wave devices for gas sensing applications : employing piezoelectric intermediate and nanocrystalline metal oxide sensitive layers

摘要

In this thesis, the author proposes and develops novel multilayered Surface Acoustic Wave (SAW) devices with unique attributes for gas sensing applications. The design, simulation, fabrication and gas sensing performance of three multilayered SAW structures has been undertaken. The investigated structures are based on two substrates having high electromechanical coupling coefficient: lithium niobate (LiNbO3) and lithium tantalate (LiTaO3), with a piezoelectric zinc oxide (ZnO) intermediate layer. Sensitivity towards target gas analytes is provided by thin film indium oxide (InOx) or tungsten trioxide (WO3). The high performance of the gas sensors is achieved by adjusting the intermediate ZnO layer thickness. Sensitivity calculations, undertaken with perturbation theory illustrate how the intermediate ZnO layer can be employed to modify the velocity-permittivity product of the supported SAW modes, resulting in highly sensitive conductometric SAW gas sensors. The work contained within this thesis addresses a broad spectrum of issues relating to multilayered SAW gas sensors. Topics include finite-element modelling, perturbation theory, micro-fabrication, metal oxide deposition, material characterisation and experiential evaluation of the layered SAW sensors towards nitrogen dioxide (NO2), hydrogen (H2) and ethanol gas phase analytes. The development of two-dimensional (2D) and three dimensional (3D) finite-element models provides a deep insight and understanding of acoustic wave propagation in layered anisotropic media, whilst also illustrating that the entire surface of the device can and should be used as the active sensing area. Additionally, the unique and distinctive surface morphology of the layered structures are examined by Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM). The crystalline structure and orientation of the ZnO and WO3 layers are also examined by X-ray Diffraction Spectroscopy (XRD). The novel multilayered SAW structures a re shown to be highly sensitive, capable of sensing NO2 and ethanol concentration levels in the parts-per-billion and parts-per-million range, respectively, and H2 concentrations below 1.00% in air. The addition of platinum or gold catalyst activator layers on the WO3 sensitive layer is shown to improve sensitivity and dynamic performance, with response magnitudes up to 50 times larger than bare WO3. The gas sensing performance of the investigated structures provide strong evidence that high sensitivity can be achieved utilising multilayered SAW structures for conductometric gas sensing applications.