Health Hazard Evaluation Report: HETA-2011-0037-3172, March 2013. Evaluation of Respiratory Concerns at a Snack Food Production Facility.

摘要

In December 2010, the National Institute for Occupational Safety and Health (NIOSH) received a confidential employee request for a health hazard evaluation (HHE) at a snack food production facility in New York. The facility produces potato chips, corn chips, and other savory snack foods. The employees submitted the HHE request because of concerns about exposures to flavoring chemicals, seasonings, and materials encountered during cleaning activities, and concerns about breathing problems and lung disease. We initiated the evaluation by interviewing employees, managers, treating physicians, the facility's nurse, and the company's medical consultant by telephone. We also reviewed documents provided to NIOSH prior to the site visit, including material safety data sheets. From May 14-16, 2012, we visited the facility. We toured the facility, interviewed managers, the facility's nurse, the respiratory protection program administrator, and 25 randomly selected employees, and observed sanitation activities. We collected air samples during production and sanitation activities and collected bulk samples of seasonings for analysis of volatile organic compounds. We also collected additional documents, including records pertaining to the respiratory protection program. We found that the facility uses multiple substances that are respiratory irritants and/or allergens and that previous air sampling demonstrated the presence of the butter flavoring chemical diacetyl and diacetyl substitutes. One worker developed an uncommon immune-mediated lung disease, hypersensitivity pneumonitis, during employment that treating physicians concluded was caused by exposures to organic materials at the facility. During our site visit, we noted opportunities for potential respiratory exposure to organic materials from sources including corn and potatoes, seasonings, cardboard, sludge from a clarifying tank, and a catalyst. We detected diacetyl in three air samples at levels that were too low to quantify and found trace amounts of diacetyl in four bulk samples of seasonings. We detected sodium hydroxide in one air sample at a level that was too low to quantify.