Thermal diffusivity imaging of continuous fiber ceramic composite materials and components

摘要

Continuous-fiber ceramic matrix composites (CFCCs) are currently being developed for various high-temperature applications, including use in advanced turbine engines. In such composites, the condition of the interfaces between the fibers and matrix or between laminae in a two-dimensional weave lay-up are critical to the mechanical and thermal behavior of the component. A nondestructive evaluation method that could be used to assess the interface condition and/or detect other 'defects' has been developed at Argonne National Laboratory (ANL) and uses infrared thermal imaging to provide 'single-shot' full- field quantitative measurement of the distribution of thermal diffusivity in large components. By applying digital filtering, interpolation, and least-squares-estimation techniques for noise reduction, shorter acquisition and analysis times have been achieved with submillimeter spatial resolution for materials with a wide range of 'thermal thicknesses'. The system at ANL has been used to examine the effects of thermal shock, oxidation treatment, density variations, and variations in fiber coating in a full array of test specimens. In addition, actual subscale CFCC components of nonplanar geometries have been inspected for manufacturing-induced variations in thermal properties.