Compaction of bentonite blocks. Development of technique for industrial production of blocks which are manageable by man

摘要

In this report a useful technique for producing compacted blocks of bentonite is described. The report only deals with the technique to produce uniaxially compacted blocks (weight of the blocks: 10-15 kg) which are manageable by man. Tests for producing blocks with a weight of approximately 10 kg were carried out at Hoeganaes Bjuf AB in Bjuf. This industry is normally producing refractory bricks and other refractory products. The plant has facilities for handling large volumes of clay. Furthermore there are machines suitable for producing uniaxially compacted blocks. Performed tests at the plant show that it is possible to compact blocks with good quality. Best quality was reached with a coarsely ground bentonite at a water ratio of 20 %. The compaction was performed with lubricated form and stepwise loading. The tests at Hoeganaes Bjuf AB were preceded by tests in the laboratory. In these tests smaller samples were compacted for studying how different factors affect the quality of the samples (density, water ratio, homogeneity et cetera). The influence of following factors was studied: water ratio of bentonite; bentonite type and granulometry; compaction pressure; compaction rate; form geometry; form lubrication; form heating. The results from these tests were used to modify and optimize the technique in the factory. (Atomindex citation 27:052035)