Modeling of laser energy concentration in narrow gap joints

摘要

A three-dimensional, computer based, optical ray tracing model is used to simulate the combined effect of key geometric parameters for laser welding. This allows one to characterize a range of joint designs for their ability to concentrate or dissipate laser energy. The effects of angle dependent absorption and diffuse reflections on beam transport are evaluated through simulation to determine the contributions of these effects on the system. The effects of energy loss through weld joint gaps are modeled for common weld joint preparations. Practical applications of extending the optical design of the system to include the weld joint are proposed.