Development of a new feed channel spacer for reverse osmosis elements. Phase 2 final report, October 1, 1994--December 31, 1997

摘要

During Phase 1, computer modeling techniques were used as the prime instrument of evaluation of designs for a new feed channel spacer to replace the 30 mil thick standard mesh (Vexar) spacer currently used in ROWPU (Reverse Osmosis Water Processing Unit) spiral-wound elements. A hemispherical peg model, based on a Bed of Nails concept developed in Phase 1, was selected for prototype production of spiral-wound elements for field testing. Evaluation in the See-Thru test cell to observe pressure drops through the spacer, feed mixing patterns and ease of cleaning fouled membrane samples showed considerable benefit over Vexar. This design would be suitable for production by roll embossing (or rotary punching) methods instead of expensive injection molding techniques. A 10(1/2) inch die set was fabricated to prove this concept using a 12 ton press brake. Due to a number of factors, however, the equipment did not work as anticipated and numerous modifications are currently in progress. This work will continue at no cost to the government until completed. A seawater test system has been constructed for field testing of various commercially available feed channel spacers for comparison with the Vexar spacer.